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General| Brand | JUKI |
|---|---|
| Model | APW-896/IP-420 |
| Category | Sewing Machine |
| Language | English |
Details the mechanical aspects of the sewing machine model.
Details the electrical requirements and specifications of the machine.
Procedure for safely removing all packing materials from the machine.
Instructions on how to properly secure the machine for operation.
Step-by-step guide for connecting the foot pedal to the machine.
Instructions for connecting the air coupler for pneumatic systems.
Guidance on correctly connecting the power plug to the machine.
Steps for assembling and attaching the thread stand.
Procedure for installing the optional clamp bar stacker.
Procedure for installing the optional roller stacker.
Steps for removing the head fixing plate.
Procedure for installing the sub-table.
Guide for installing the IP-420 operation panel.
Detailed instructions for lubricating the oil tank.
Steps for installing the SA-120 interlining supplying device.
Procedures for adjusting the SA-120 interlining supplying device.
Instructions on operating the sewing machine head, including needle and thread setup.
Procedure for removing the sewing table for access.
Detailed instructions on how to wind bobbins correctly.
Guide on how to thread the bobbin case properly.
Steps for installing the bobbin case into the machine.
Instructions for adjusting both bobbin and needle thread tension.
Guidance on how to correctly position the garment body for sewing.
How to adjust the material guide for proper sewing alignment.
Introduction to using the operation panel and media.
Instructions for inserting the CompactFlash card into the panel.
Steps for safely removing the CompactFlash card.
Guide for connecting a USB device to the operation panel.
Instructions for safely disconnecting a USB device.
Important warnings and precautions for handling media and USB devices.
Overview of the components and layout of the IP-420 operation panel.
Explanation of common buttons and their functions on the panel.
Initial steps for operating the sewing machine via the panel.
Details on selecting patterns, starting, and stopping sewing.
Instructions for operating the clamp foot for device mounting.
Detailed explanation of the input screen in independent sewing mode.
Detailed explanation of the sewing screen in independent sewing mode.
Explanation of the input screen for alternate sewing mode.
Explanation of the sewing screen for alternate sewing mode.
Explanation of the input screen for cycle sewing mode.
Explanation of the sewing screen for cycle sewing mode.
Steps for setting up the sewing machine counters.
Steps for setting up the sewing machine counters.
Procedure for setting the number of pieces counter.
How to change the target count value for sewing and piece counters.
How to change the current existing value of the counters.
Procedure to release or reset the count-up function.
How to change counter values while sewing is in progress.
Steps to set the counter for bobbin thread remaining amount detection.
Steps to set the counter for bobbin thread remaining amount detection.
How to set the adjustment value for bobbin thread remaining amount detection.
Procedure to reset or release the bobbin thread detection count-up.
Guide for setting the bobbin thread remaining amount counter.
How to switch between different sewing modes (independent, alternate, cycle).
Steps to select a sewing pattern from the available list.
Steps to select a sewing pattern from the available list.
Instructions for creating new sewing patterns.
Procedure for copying existing sewing patterns.
Details on inputting copy destination and starting the pattern copy process.
Steps for erasing sewing patterns from memory.
How to input names for the sewing patterns.
How to edit cycle sewing data, including registering and erasing patterns.
Steps to change or select sewing data.
Steps to change or select sewing data.
List of items displayed in the data input screen and their settings.
Detailed list of sewing data items, setting ranges, and initial values.
Continued list of sewing data items, their setting ranges, and initial values.
Further details on sewing data items, including marking light settings.
More sewing data items, including stacker and interlining functions.
Continuation of sewing data items, including flap priority and lockstitch pitch.
Further sewing data items related to condensation and back tack settings.
More sewing data items, including back tack return and condensation pitch.
Additional sewing data items covering last stitch pitch and back tack pitch.
More sewing data items, including jump feed speed and dart stretcher.
Final sewing data items, including flap length and sewing speed modes.
How to copy upper and lower alternate sewing data between modes.
Details on how data is inversed during copying and a list of affected data items.
Steps to access and change memory switch data settings.
Steps to access and change memory switch data settings.
List of Level 1 memory switch data items and their initial values.
List of Level 1 memory switch data items, including motor and sensor settings.
More Level 1 memory switch data items, covering pedal and knife settings.
Final Level 1 memory switch data items, including language selection.
List of Level 2 memory switch data items, for maintenance personnel.
More Level 2 memory switch data items, including sewing speed selection.
Final Level 2 memory switch data items, including back tack control and corner knife settings.
Steps to access and change optional settings on the machine.
Steps to access and change optional settings on the machine.
List of available optional settings and their mounting status.
Steps to access and change device-specific settings.
Steps to access and change device-specific settings.
List of device settings, including gauge size and cut length.
How to select and apply customized pedal operation data.
How to select and apply customized pedal operation data.
Detailed steps for customizing pedal operations like clamp foot and interlining.
Further details on customizing pedal operations, including function registration.
Steps to customize the display of buttons on the data input screen.
Steps to customize the display of buttons on the data input screen.
How to register specific sewing data to customizing buttons for quick access.
Steps to customize the display of buttons on the sewing screen.
Steps to customize the display of buttons on the sewing screen.
How to register direct patterns for quick selection on the sewing screen.
How to access the information screen to view maintenance, production, and operation data.
How to access the information screen to view maintenance, production, and operation data.
How to view and clear maintenance timers for needle, cleaning, and oil.
Procedure to release or clear inspection warnings.
How to view production targets, actual results, pitch time, and thread trimming counts.
How to view production control information from the sewing screen.
How to set final target value, pitch time, and thread trimming counts.
How to start and stop the production count.
How to clear the counted production values.
How to view operation rate, machine speed, pitch time, and machine time.
How to start, stop, and clear operation measurement data.
Information on the types of data that can be handled for communication.
Information on the types of data that can be handled for communication.
How to perform communication using media like CompactFlash cards.
How to perform communication via a USB connection.
Steps for displaying and selecting communication procedures.
How to select and transfer multiple data files simultaneously.
How to display the media formatting screen.
How to display the media formatting screen.
Procedure to start formatting the media using the IP-420.
Maintenance and inspection procedures for the pneumatic system.
Maintenance and inspection procedures for the pneumatic system.
Routine maintenance and inspection for the sewing machine itself.
Procedures for handling and draining waste oil from the hook.
Instructions for cleaning the hook shaft base.
How to use the marking light for setting sewing references.
How to use the marking light for setting sewing references.
How to adjust the position of the marking light's irradiation.
Information on grease replenishment warnings and error codes.
Step-by-step procedure for applying grease to machine parts.
Continuation of grease-up procedure for needle bar and other sections.
List of consumable parts that require periodic replacement.
Procedures for tilting the sewing machine for access or maintenance.
Information on the standard replacement time for the gas spring.
How to switch between double-welt and single-welt sewing types.
How to switch between double-welt and single-welt sewing types.
Steps for replacing the binder assembly.
Information about the corner knife unit and initial adjustments.
Detailed instructions for adjusting the corner knife's angle and cutting length.
How to use the function screen for corner knife adjustment.
How to display and use the corner knife adjustment sewing screen.
Steps for setting the actuating position of the corner knife.
Explanation of corner knife features and cutting behavior.
Guidance on adjusting corner knife cutting length and handling errors.
How to set the deflection amount using automatic detection.
Steps to set the actuating position for the center knife.
Details on center knife indexing and its relation to corner knife settings.
Explanation of center knife cutting position changes based on knife types.
How to adjust the position of flap sensors for accurate detection.
Troubleshooting common issues with the bobbin thread remaining amount detection.
How to access the pedal customizing screen.
Setting the number of pedal steps based on depressing depth.
How to input pedal sensor voltage values for different pedal positions.
Error code E001 related to EEPROM initialization and recovery.
Error code E007 for machine lock due to rotation issues and recovery.
Error code E010 for invalid pattern numbers and recovery.
Error code E027 for read errors from servers and recovery.
Error code E028 for write errors to servers and recovery.
Error code E029 for an open media slot and recovery.
Warning A201 for needle replacement time and recovery.
Warning A202 for cleaning time and recovery.
Warning A203 for oil replacement time and recovery.
Warning E220 for grease-up status and recovery.
Error E221 for grease-up condition and recovery.
Error E303 for semilunar plate sensor failure and recovery.
Error E349 for step-out sensor issues and recovery.
Error E351 related to deteriorated reflecting tape and recovery.
Error E353 for angle detection sensor failure and recovery.
Error E386 for corner knife fixing side bottom detection and recovery.
Error E387 for corner knife fixing side top detection and recovery.
Error E401 for disapproved copy operations and recovery.
Error E402 for disapproved erasing operations and recovery.
Error E474 for incompatibility with single welt settings and recovery.
Error E475 for flap priority sewing disapproval and recovery.
Error E480 regarding max clearance between corner knives and recovery.
Error E481 regarding max clearance between corner knives and recovery.
Error E702 for CPU runaway detection and recovery.
Error E703 for incorrect panel/machine connection and recovery.
Error E904 for solenoid power abnormality and recovery.
Error E905 for heat sink temperature abnormality and recovery.
Table listing input names and their corresponding connector numbers.
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