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JUKI LG-158 User Manual

JUKI LG-158
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No.02
40095659
INSTRUCTION MANUAL
NOTE : Read safety instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
LG-158
LG-158-1
Copyright
2011-2013 JUKI CORPORATION
All rights reserved throughout the world.
Please do not hesitate to contact our distributors or agents in your area for further information when neces-
sary.
The description covered in this instruction manual is subject to change for improvement of the
commodity without notice.
13 · 09 Printed in Japan
SEWING MACHINERY BUSINESS UNIT
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO, 206-8551, JAPAN
PHONE : (81)42-357-2371
FAX : (81)42-357-2380
http://www.juki.com

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JUKI LG-158 Specifications

General IconGeneral
BrandJUKI
ModelLG-158
CategorySewing Machine
LanguageEnglish

Summary

Sewing Machine Safe Use Guide

Understanding Risk Levels

Classifies dangers into DANGER, WARNING, CAUTION, and items for special attention.

Pictorial Safety Warnings

Explains visual safety indicators for moving parts, electrical shock, heat, and entanglement risks.

Comprehensive Safety Precautions

Risk Classification and Definitions

Defines DANGER (death/serious injury) and CAUTION (minor injury) risk categories.

Essential Safety Practices

Covers reading manuals, safety goggles, heart pacemakers, safety devices, and label visibility.

Prohibited Actions and Training

Warns against unintended use, modifications, and emphasizes operator training.

Mandatory Power-Off Operations

Lists operations requiring the machine's power to be turned off before commencement.

Operational Stage Safety Guidelines

Transportation and Unpacking Safety

Advises on safe lifting, moving, unpacking, and handling during transportation to prevent accidents.

Installation and Setup Precautions

Covers installation of table, stand, cables, grounding, motor, and pre-operation checks for safety.

Safe Operation and Maintenance

Focuses on safe operating practices, lubrication, maintenance, and environmental conditions.

Advanced Safety Measures for LG-158/158-1

Key Safety Reminders

Reinforces critical safety points like keeping hands away from moving parts and using guards.

Electrical and Environmental Safety

Covers electrical safety, lightning, condensation, and fire prevention measures.

Pre-Operation Setup Checks

Lists detailed checks before first-time operation, including cleaning, oiling, voltage, and thread setup.

Machine Specifications Overview

Initial Machine Installation

Machine Head and Hinge Attachment

Details placing the machine head on the table and securing it with hinge arms and screws.

Coupling Chain Setup

Describes attaching the coupling chain to the presser lifting lever and oil pan.

Thread Stand Installation

Assembling Thread Stand Device

Guides on assembling the thread stand and securing it to the table to prevent fluctuation.

Lubrication and Needle Installation

Machine Lubrication Procedures

Explains lubrication points, frequency, oil type, and handling before operating.

Correct Needle Installation

Details how to select and install the correct needle type and size, ensuring proper insertion.

Thread Management and Threading

Thread Type and Handling

Explains how to identify left-twist and right-twist threads for proper use.

Bobbin and Machine Threading

Guides on threading the bobbin and the machine head for optimal performance.

Thread Tension Adjustments

Needle and Bobbin Tension Control

Details adjusting tension for needle and bobbin threads using specific screws.

Take-Up Spring Tension

Covers adjusting the take-up spring strength and stopper for proper thread feeding.

Bobbin Winding and Safety Device

Using the Bobbin Winder

Describes the built-in bobbin winder operation and its automatic stop mechanism.

Safety Device Functionality

Explains how the safety device prevents damage when thread gets caught and how to reset it.

Sewing Hook and Foot Adjustments

Needle-to-Hook Timing and Clearance

Covers setting feed, needle height, and adjusting hook blade point to needle clearance.

Sewing Hook Timing Alignment

Explains how to align sewing hook timings by adjusting the hook shaft gear.

Sewing Hook and Bobbin Case Adjustments

Sewing Hook Installation and Removal

Details steps for removing and installing the sewing hook, including gear alignment.

Bobbin Case Opening Lever Setting

Describes adjusting the bobbin case opening lever for smooth operation and proper clearance.

Presser Foot Adjustments

Presser Foot Height Setting

Explains adjusting presser foot height using knee lifter and potential block usage.

Presser Foot Installation Position

Details adjusting the presser foot's position relative to the walking foot and needle.

Sewing Parameter Adjustments

Stitch Length Control

Guides on adjusting stitch length by matching graduator plate figures with the adjuster.

Feed Dog Height Regulation

Explains setting the feed dog height relative to the throat plate for correct feeding.

Reverse Sewing Setup

Describes connecting the chain to the pedal for engaging reverse sewing.

Foot and Lifting Amount Adjustments

Presser and Walking Foot Alignment

How to align presser and walking feet for equal lift or specific height differences.

Adjusting Foot Lifting Capacity

How to adjust the lifting amount of the presser and walking foot based on cloth thickness.

Timing and Component Replacement

Timing Belt Exchange Procedure

Steps for removing and installing the timing belt, including bushing removal and gear alignment.

Shaft Timing Synchronization

How to align main shaft and hook shaft timings after belt replacement.

Bobbin Case Holder Removal

Steps to remove the bobbin case holder by loosening set screws.

Mechanical Adjustments and Speed

Needle Bar Rocker Frame Alignment

Adjusting walking foot/presser bar distance and needle-to-feed dog hole alignment.

Motor Pulley and Sewing Speed

Details motor type, belt, and relationships between motor pulley, sewing speed, and specifications.

Troubleshooting Sewing Issues

Needle Thread Problems

Covers causes and remedies for needle thread breakage, fraying, and slipping.

Thread Breakage and Skip-Stitching

Addresses thread breaks at specific points and skip-stitching causes like clearance or timing.

Stitching Flaws and Feed Errors

Discusses stitching flaws from tension/thread quality and feed pitch errors.

Idling Loops and Safety Device Issues

Solutions for idling loops and problems related to safety device activation or timing belt slippage.

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