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JUKI LZ-271 - Page 201

JUKI LZ-271
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AVP-875S, 875A (June, 2001) 2/2
This is a pocket style jig to be used exclusively for sewing pocket pieces onto the garment body
after they have been folded in a separate process.
The pre-folded pocket style jig consists of three components, i.e., the "clamp frame," "clamp
upper plate" and "clamp lower plate." Changes in pocket size and design are accommodated by
replacing the clamp upper plate and lower plate with appropriate ones. The clamp upper plate
and lower plate are less expensive than the conventional pocket style jigs. The use of the pre-
folded pocket jig in highly flexible small-lot production reduces the running costs of the AVP-875.
The clamp upper plate and lower plate can be attached and removed to and from the clamp
frame quickly and easily.
Even when using the pre-folded pocket style jig, the machine can sew at speeds as high as
4,000rpm, dramatically boosting productivity.
The folding mechanism of the pocket setter does not support a trapezoidal-design pocket.
With the pre-folded pocket style jig, however, this type of pocket piece can be sewn onto a
garment body if it has been folded into a trapezoidal shape in advance.
WHEN YOU PLACE ORDERS
TRIAL CALCULATION OF PRODUCTIVITYTRIAL CALCURATION CONDITIONS〉
AVP-875 S
Type
Standard
With AW-2
Code
S
A
Single-
phase
3-phase
Code
E
P
N
M
200240V
200240V
380440V
200V for CE
Power supply
Pocket style jig
Configuration
Not used
Round-bottom type
Blade-shape bottom type
Trapezoidal-bottom type
Bilge-shaped-bottom type
Square-bottom type
Others
Code
Z
A
B
C
D
E
X
Kind
999
Label-inserting
device
Not provided
Code
Z
001 998
for each
configuration
Not provided : Z
Provided : A
Option
Marking light
Not provided
Not provided
Provided
Provided
Code
Z
A
B
C
Garment put
base
Not provided
Provided
Not provided
Provided
Time lost due to causes other
than bobbin replacement
Time lost due to bobbin
replacement
Total time lost in one day
(allowance rate)
Daily production
(8-hour operation)
Effect of introduction of AW-2
AVP-875A
3,946 seconds in
8 hours
0 seconds in
8 hours
3,946 seconds in
8 hours (16 %)
2,367 pockets
AVP-875S
3,775 seconds in
8 hours
2,664 seconds in
8 hours
6,421 seconds in
8 hours (29 %)
2,131 pockets
OPTIONS
PRE-FOLDED POCKET STYLE (OPTIONAL)
Model
PGM-6
―
Part No.
G9001-875-0A0
G9011-875-0B0
―
Description
Handy programming
device
Marking light
Garment put base
Label-inserting device
Part No.
G6132-875-0A0
G6133-875-0A0
G6131-875-0A0
Description
Clamp frame (asm.)
Clamp upper plate blank (asm.) (clamp upper plate/lower plate, combined)
Magnet mounting plate (asm.) (magnet for retaining the upper plate)
Feature
If the handy programming device is connected to the main unit of the pocket setter, sewing data
can be established and modified.
The marking light helps you easily position a pocket and garment body on the machine.
When mounted on the main unit, the garment put base is quite helpful of sewing either right or
left garment bodies in succession.
A label can be inserted either into the right- or left-hand side of a pocket cloth. A cylinder-type
label-inserting device that can be directly mounted on the pattern board is also available.
When placing on order for a pocket style jig, specify a label-inserting device, if necessary.
Thread: Span #20
Bobbin thread consumption: 1.2 m/pocket
Time required to manually replace the
bobbin: 25 sec/case
Cycle time: 10.5 sec/pocket
Allowance rate (excluding bobbin
replacement): 15 %
Production: Increase by 236 pockets in 8 hours (11 % increase)
Time lost: Reduced by 2,475 seconds in 8 hours (39 % reduction)
Allowance rate: 13 % decrease
The time lost for the AVP-875 includes the time
required to operate the AW-2 (189 seconds in 8
hours).
Daily production and effect of introduction of the
AW-2 vary with sewing conditions.
Clamp frame (asm.)
Clamp upper plate (machined)
Clamp lower plate (machined)

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