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JUKI LZ-2290 Series User Manual

JUKI LZ-2290 Series
90 pages
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ENGINEER’S MANUAL
29345808
No.01
Direct-drive, Computer-controlled, High-speed, 1-needle,
Lockstitch, Zigzag Stitching Machine
LZ-2290 Series
CP-760 / SC-905

Table of Contents

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JUKI LZ-2290 Series Specifications

General IconGeneral
BrandJUKI
ModelLZ-2290 Series
CategorySewing Machine
LanguageEnglish

Summary

Specifications

Specifications of the Machine Head

Detailed specifications for the sewing machine head.

Stitch Pattern Table

Lists stitch patterns, stitch counts, and zigzag widths.

Cautions in Operation

Essential safety and operational guidelines for users.

Name of Each Component

Standard Adjustment

Height and Inclination of the Feed Dog

Adjusting feed dog height and ensuring proper inclination.

Adjusting the Feed Timing

Correcting the timing between the feed dog and other mechanisms.

Adjusting the Feed Amount

Setting the normal and reverse feed amounts.

Position of the Feed Dog

Adjusting the feed dog's position relative to the throat plate.

Adjusting the Slippage of Materials

Fine-tuning feed dog adjustments for material handling.

Adjusting the Origin of the Needle Rocking Motor

Setting the home position for the needle rocking motor.

Adjusting the Needle Entry Position (Rocking Direction)

Ensuring correct needle path during rocking motion.

Adjusting the Longitudinal Play at the Needle Bar

Minimizing play in the needle bar's linear movement.

Adjusting the Needle Entry Position (Longitudinal Direction)

Ensuring correct needle path in the longitudinal direction.

Position of the Needle Bar Connection Guide

Adjusting the guide connecting the needle bar to its drive.

Height of the Needle Bar

Setting the correct vertical height of the needle bar.

Adjusting the Needle-to-Hook Timing and Needle Guard

Synchronizing needle and hook; setting the needle guard.

Position of the Bobbin Case Stopper

Adjusting the stopper that holds the bobbin case.

Orientation of the Needle Bar Thread Holder

Correctly orienting the holder for the needle bar thread.

Auxiliary Thread Take-up Lever

Adjusting the vertical and longitudinal positions of the take-up lever.

Position of the Thread Tension

Positioning the thread tension controller unit.

Position of the Pre-Tension

Adjusting the pre-tension unit's position and orientation.

Position of the Thread Take-up Spring Guard

Adjusting the guard for the thread take-up spring.

Installing the Thread Take-up Thread Guide B

Proper installation of the thread guide B.

Installing the Thread Take-up

Securely fixing the thread take-up mechanism.

Installation of the Presser Foot

Ensuring the presser foot is correctly installed on the throat plate.

Installing and Adjusting the Bobbin Winder Unit

Steps for installing and fine-tuning the bobbin winder.

Adjusting the Amount of Oil in the Hook

Regulating the oil supply to the hook.

Adjusting the Thread Trimming Unit

Adjusting the cutting blades and their alignment.

Initial Position of the Moving Knife

Setting the starting position of the moving knife.

Timing of the Thread Trimming Cam

Aligning the thread trimming cam for correct operation.

Installing/Removing the Knife Unit

Procedures for fitting and removing the knife assembly.

Stop Position of the Needle after Thread Trimming

Setting the needle's final position after trimming.

Clearance Provided Between Handwheel and Stator

Ensuring correct clearance between moving parts.

Position of the Automatic Reverse Stitching Magnet

Adjusting the magnet for reverse stitching function.

Adjusting the Thread Tension Releasing Solenoid

Calibrating the solenoid that releases thread tension.

Adjusting the Stitch Length Dial

Assembling and setting the stitch length and condensation dials.

Adjusting the Lubrication Mechanism

Fine-tuning the oil pump for the lubrication system.

Adjusting the Position of the Thread Draw-out Wire

Setting the correct position for the thread draw-out wire.

Adjusting the Stroke of the Thread Draw-out Wire

Setting the travel distance of the thread draw-out wire.

Installing the Wiper Base

Securing the wiper mechanism base.

Adjusting the Wiper Solenoid

Calibrating the wiper solenoid for proper function.

Position of the Wiper

Adjusting the wiper's position relative to other parts.

Applying the Exclusive Grease

Guidelines for applying specific grease to machine parts.

Procedures of Disassembling/Assembling and Cautions

Adjusting and Assembling of the Gear Box (Large)

Steps to center and assemble the large gear box.

Replacing the Motor

Detailed procedure for motor removal and installation.

Replacing the Timing Belt

Guide for replacing the machine's timing belt.

Removing/Installing the Gear Box Cover

Steps for removing and replacing the gear box cover.

Screws for Attachments

Spare Parts

Troubles and Corrective Measures (Lubrication)

Troubles and Corrective Measures (Sewing)

Troubles and Corrective Measures (Mechanical Components)

For General Export

Setting for Functions

Names and Functions of Electrical Box Sections (SC-905)

Identification of controls and indicators on the SC-905 electrical box.

How to Change Function Setting Mode

Procedure for accessing and modifying function settings.

Function Setting List

Detailed Explanation of Function Selection

External Output/Input Connectors

Connector Connection Diagram

Pinout and connection details for external connectors.

Function Setting of the Operation Panel

Initializing the Panel Data

Resetting the operation panel to default settings.

Setting of the Key Lock

Configuring the key lock feature to restrict access to functions.

Error Code List

PSC Box Errors

Error codes specifically related to the PSC control box.

Operation Panel Errors

Error codes related to the sewing machine's operation panel.

Way of Referring to the Error History

How to access and review past error logs.

Optional Code

Relay Cord A Assembly for Standing Machine

Wiring details for a specific relay cord assembly.

Relay Cord A Assembly for DC24V

Wiring details for the DC24V relay cord assembly.

Block Diagram

Custom Pattern Needle Entry Position Data Sheet

Drawing of Table

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