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JUKI MO-6804S User Manual

JUKI MO-6804S
33 pages
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JUKI MO-6804S Specifications

General IconGeneral
TypeOverlock
Number of Threads4
Number of Needles1
NeedleDB x 1
Differential Feed Ratio0.7 - 2.0
Motor Power550 W
Stitch TypesFlatlock, Roll Hem, Overlock
Maximum Stitch Width7 mm
Stitch Length1-4 mm
Presser Foot Lift7 mm
Thread TensionManual
Max. Sewing Speed7000 SPM

Summary

TO ENSURE SAFE USE OF YOUR SEWING MACHINE

Explanation of risk levels

Defines DANGER, WARNING, and CAUTION categories for safety.

Explanation of pictorial warning indications and warning labels

Details pictorial warnings and their meanings for safety.

SAFETY PRECAUTIONS

DANGER

Immediate danger of death or serious injury.

CAUTION

Danger of medium to minor injury.

Basic precaution

General precautions for reading manuals and wearing safety goggles.

Safety devices and warning labels

Importance of safety devices and visible warning labels.

Application and modification

Prohibits unauthorized applications or modifications.

Education and training

Emphasizes trained operators for safe machine use.

Items for which the power to the machine has to be turned off

Lists operations requiring power to be turned off for safety.

PRECAUTIONS TO BE TAKEN IN VARIOUS OPERATION STAGES

Transportation

Safe procedures for moving and transporting the sewing machine.

Unpacking

Safe unpacking procedures to prevent injury or damage.

Installation - Table and table stand

Guidelines for selecting and securing tables and stands.

Installation - Cable and wiring

Precautions for cable handling and connections to prevent shock.

Installation - Grounding

Importance of proper grounding for electrical safety.

Installation - Motor

Using specified motors and pulley covers for safety.

Before operation

Checks before turning on power to prevent accidents.

During operation

Safety measures during machine operation to prevent entanglement.

4. LUBRICATION AND DRAINAGE

(1) Lubrication oil

Procedures for adding lubricating oil to the machine.

(2) Drainage and refill the oil

Procedures for draining and refilling the machine's oil.

Precautions to be taken so as to use the MO-6800S Series more safely

General Safety Precautions

Covers electrical shock, personal injury from moving parts, and proper handling.

Product Handling and Speed Guidelines

Precautions for handling the machine and initial speed settings.

Regular Maintenance

Importance of periodic maintenance for longevity.

CAUTION BEFORE OPERATION

WARNING: To avoid malfunction and damage of the machine, confirm the following.

Emphasizes understanding manual, parts, warnings, and operator status.

DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY

Model Details

Specifies machine model, description, function, and applied standards.

Manufacturer Information

Provides the manufacturer's name and address.

1. SPECIFICATION

Sewing speed

Specifies the maximum sewing speed of the machine.

Stitch length

Indicates the range of stitch lengths the machine can produce.

Needle gauge

Specifies the needle gauge used by the machine.

Overedge width

Defines the overedge width capabilities.

Differential feed ratio

Details the differential feed ratio settings.

Needle

Specifies the type of needle required for the machine.

Presser foot lift

Indicates the range of presser foot lift.

Lubricating oil

Specifies the type of lubricating oil to be used.

Weight

States the net weight of the sewing machine.

Noise

Provides noise level specifications for the machine.

2. NAMES OF MAJOR PARTS

Presser foot lifting lever

Identifies the lever for lifting the presser foot.

Presser foot (asm.)

Identifies the presser foot assembly.

Thread stand

Identifies the stand for holding thread cones.

Oil gauge

Identifies the gauge for checking the oil level.

Pulley

Identifies the machine's pulley.

Cloth plate cover

Identifies the cover for the cloth plate area.

3. INSTALLATION

WARNING

Safety warnings for machine installation.

Air-blower Case and Cushion Installation

Installing the air-blower case and rubber cushion to the frame support plate.

4. LUBRICATION AND DRAINAGE

(1) Lubrication oil

Procedures for adding lubricating oil to the machine.

(2) Drainage and refill the oil

Procedures for draining and refilling the machine's oil.

5. THREADING

MO-6804S Threading

Diagram and instructions for threading the MO-6804S model.

MO-6814S Threading

Diagram and instructions for threading the MO-6814S model.

MO-6814S-AAA-44H Threading

Diagram and instructions for threading MO-6814S-AAA-44H.

MO-6816S Threading

Diagram and instructions for threading the MO-6816S model.

MO-6816S-AAA-50H Threading

Diagram and instructions for threading MO-6816S-AAA-50H.

MO-6816S-AAA-60H Threading

Diagram and instructions for threading MO-6816S-AAA-60H.

6. ADJUSTING THE THREAD TENSION

(1) Thread tension adjusting nuts

Explains how to adjust thread tension using numbered nuts.

(2) Adjusting the needle thread length

Details how to adjust the needle thread length.

(3) Adjusting the looper thread cam thread guide

Explains adjustment of the looper thread cam thread guide.

7. REPLACE THE NEEDLE

WARNING

Safety warning before replacing the needle.

Needle Replacement Procedure

Steps for removing the old needle and inserting a new one.

8. ADJUSTING THE STITCH LENGTH

WARNING

Safety warning before adjusting stitch length.

Stitch Length Adjustment

Method for adjusting stitch length using pulley and button.

9. ADJUSTING THE DIFFERENTIAL FEED RATIO

WARNING

Safety warning before adjusting differential feed ratio.

Differential Feed Adjustment

Steps to adjust differential feed for stretching or shirring.

10. REPLACE THE KNIVES

WARNING

Safety warning before replacing knives.

(1) Replace the upper knife

Procedure for replacing the upper knife.

(2) Replace the lower knife

Procedure for replacing the lower knife.

11. ADJUSTING THE OVEREDGE WIDTH

WARNING

Safety warning before adjusting overedge width.

Overedge Width Adjustment

Steps to adjust the overedge width by moving knives.

12. ADJUSTING THE NEEDLE HEIGHT

WARNING

Safety warning before adjusting needle height.

Needle Height Adjustment

Steps to adjust needle height and check needle-looper relation.

13. ADJUSTING THE PRESSER FOOT

(1) Adjusting the presser foot position

Steps to adjust the position and pressure of the presser foot.

(2) Adjusting the lift amount of the presser foot

Procedures to adjust the lift amount of the presser foot for different models.

14. ADJUSTING THE FEED DOG

(1) Adjusting the feed dog height

Steps to adjust the height of the main and differential feed dogs.

(2) Adjusting the inclination of the feed dog

Procedure to adjust the inclination of the feed dog.

(3) Adjusting the auxiliary feed dog height

Steps to adjust the height of the auxiliary feed dog.

15. THE RELATIONSHIP BETWEEN THE NEEDLE AND THE LOOPER

(1) The relationship between the needle and the upper looper

Dimensions for needle and upper looper clearance.

(2) The relationship between the needle and the lower looper

Dimensions for needle and lower looper clearance.

(3) The relationship between the upper looper and the lower looper

Clearance between upper and lower loopers during crossing.

(4) The relationship between the needle and the double chainstitch looper

Clearance between needle and double chainstitch looper.

(5) The relationship between the needle and the needle guard

Clearance between needle and needle guard.

16. ADJUSTING THE AMOUNT OF TRAVEL OF THE DOUBLE CHAINSTITCH LOOPER

WARNING

Safety warning before adjusting looper travel.

Looper Travel Adjustment

Steps to adjust the front/rear travel of the double chainstitch looper.

17. MAINTENANCE

WARNING

Safety warnings for maintenance procedures.

Periodical Maintenance Items

Lists daily, weekly, and periodic maintenance tasks.

18. DIMENSIONS USE TO ADJUSTING THE LOOPER AND THE NEEDLE GUARD

WARNING

Safety warnings for adjustment procedures.

Adjustment Dimensions Table

Table of dimensions for looper and needle guard adjustments.

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