Jungheinrich EJC 110 User Manual

Operating instructions
50444126
EJC 110/112
G
01.05 -
03.07

Jungheinrich EJC 110 Specifications

General

Load Capacity	1000 kg
Overall Width	800 mm
Battery Voltage	24 V
Drive	Electric
Travel Speed	6 km/h

Summary

EJC 110/112 Operating Instructions

Foreword

Safety Instructions and Explanations

Explains the meaning of various safety graphics used in the manual.

A Correct Use and Application

Guidelines for Correct Use

Details the intended use of the truck and guidelines from VDMA.

Proprietor Responsibilities

Outlines the duties of the truck owner/proprietor regarding safe operation and maintenance.

Attaching Accessories

Explains the requirements for mounting additional equipment onto the truck.

B Truck Description

Application and Assemblies Overview

Describes the EJC truck's application and identifies its key assemblies.

Standard Version Specifications

Performance Data

Lists performance specifications like capacity, speed, and gradeability for EJC 110/112.

Dimensions

Provides detailed dimensions of the EJC truck, including height, length, and width.

EN Norms

Noise Emission and EMC Compliance

States noise emission levels and confirms electromagnetic compatibility (EMC).

Conditions of Use

Specifies the ambient temperature range and requirements for special conditions.

Identification Points and Data Plates

Identification Points and Data Plates

Locates and identifies various warning labels, data plates, and test plaques on the truck.

Truck Data Plate

Truck Data Plate Details

Explains the information contained on the truck's data plate, including type, serial number, and capacity.

Capacity Information from Data Plate

Describes how to read capacity data from the truck's capacity plate based on lift height and load centre.

Capacity Plate, Order, Inventory and Service Nos.

Order, Inventory, and Service Numbers

Details how to find and use order, inventory, and service numbers for parts and support.

C Transport and Commissioning

Lifting by Crane

Provides instructions and safety precautions for lifting the truck using a crane.

Commissioning the Truck

Details the steps required to prepare and commission the truck after delivery or transport.

Operating Truck Without Drive System

Manual Movement Procedure

Explains how to release the brake and move the truck manually in emergency conditions.

D Battery Maintenance, Charging & Replacement

Safety Regulations for Handling Acid Batteries

Outlines crucial safety measures for handling and working with acid batteries.

Battery Types and Exposure

Discusses compatible battery types and how to access the battery.

Charging the Battery

Charging with Onboard Charger

Explains how to charge the battery using the truck's integrated onboard charger.

Selecting Charging Curve

Setting the Charging Characteristic Curve

Guides on selecting the correct charge curve for different battery types using the onboard charger.

Starting to Charge with Onboard Charger

Mains Connection and Charging Steps

Details how to connect the charger to the mains and begin the charging process.

LED Display and Charging Times

LED Display Status and Fault Codes

Explains the meaning of the LED indicators for charge status and faults.

Charging Times and Compensation

Discusses charging duration, compensation charge, and partial charging.

Charging with Stationary Charger

Stationary Charger Connection

Provides instructions for connecting and using a stationary charger.

Battery Removal and Installation

Battery Removal Procedure

Details the steps for safely removing the battery from the truck.

Battery Installation Procedure

Explains the correct procedure for installing a new or replacement battery.

Battery Discharge Indicator

LED Indicator Colours and Meanings

Explains the colour codes of the LEDs indicating battery charge status.

Operational Limits Based on Battery Status

Describes how battery status affects truck operation, like lifting capability.

E Operation

Safety Regulations for Operation

Outlines essential safety rules for drivers and truck operation.

Controls and Displays Overview

Identifies and explains the truck's controls, switches, and display instruments.

Starting Up the Truck

Details the procedure for safely starting the forklift truck for daily work.

Using the Industrial Truck

Covers general guidelines and safety regulations for operating the truck.

Travelling, Steering, and Braking

Explains how to travel, steer, and brake the truck, including emergency stop.

Collecting and Depositing Loads

Describes the correct procedures for picking up and placing loads safely.

Emergency Lowering Procedure

Provides instructions for manually lowering the mast in emergency situations.

Keypad (CANCODE) Operation

Covers keypad functions like code lock, travel programs, and parameter settings.

Display Instrument (CANDIS) Functions

Describes the functions of the CANDIS display instrument, including status and errors.

Troubleshooting Common Issues

Provides guidance for identifying and resolving common faults and errors.

F Forklift Truck Maintenance

Operational Safety and Environmental Protection

Emphasizes safety and environmental considerations during maintenance.

Maintenance Safety Regulations

Lists critical safety rules for maintenance personnel and procedures.

Servicing and Inspection

Discusses the importance of regular servicing and defines maintenance intervals.

Maintenance Checklist

Presents a checklist of inspection tasks and their recommended intervals.

EJC 110/112 Maintenance Schedule

Provides a visual schedule for maintenance tasks on the EJC 110/112 model.

Fuels, Coolants, and Lubricants

Details the types and handling of fuels, coolants, and lubricants used.

Key Maintenance Instructions

Guides on essential maintenance tasks like preparing the truck, checking fluids, and fuses.

Decommissioning the Industrial Truck

Provides instructions for taking the truck out of service, including prior and during steps.

Safety Tests and Inspections

Details periodic safety inspections and accident prevention checks as per regulations.