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Jungheinrich EJE 222 User Manual

Jungheinrich EJE 222
79 pages
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Operating instructions
50425892
EJE 220/222/225/230/220r/222r
G
10.03 -
06.06

Table of Contents

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Jungheinrich EJE 222 Specifications

General IconGeneral
BrandJungheinrich
ModelEJE 222
CategoryForklifts
LanguageEnglish

Summary

Foreword

Safety Instructions and Explanations

Details important safety symbols and their meanings for safe operation.

Copyright Information

States the copyright ownership of the operating instructions.

Chapter A: Correct Use and Application of the Truck

User Duties and Responsibilities

Defines user roles and ensures safe operation within design limits.

Mounting of Attachments

Specifies requirements for mounting approved attachments to the truck.

Chapter B: Truck Description

Truck Application and Types

Outlines the intended use and lists different truck models with their capacities and motor outputs.

Assembly Groups Overview

Identifies and labels the main components and assemblies of the truck.

Technical Data and Standards

Provides detailed technical specifications, including performance data, dimensions, and EN standards.

Instruction Labels and Identification Plates

Locates and explains the purpose of various labels and identification plates on the truck.

Chapter C: Transportation and Commissioning

Crane Transportation Procedures

Details the correct method for lifting and transporting the truck using a crane.

Initial Truck Commissioning Steps

Outlines the necessary operations before the truck can be put into service.

Emergency Operation: Moving Incapacitated Trucks

Explains how to release the brake to move a truck in an emergency.

Chapter D: Battery - Servicing, Recharging, Replacement

Lead-Acid Battery Handling Safety

Covers safety regulations for handling lead-acid batteries, including personal protection and fire prevention.

Battery Types and Capacities

Lists standard battery combinations and capacities based on chassis versions.

Exposing the Battery for Service

Describes the procedure to safely access the battery compartment.

Battery Charging Procedures

Details the steps and safety precautions for charging the truck's battery.

Removing and Installing Batteries

Provides instructions for safely removing and installing the battery, including handling and securing.

Combined Instrument and Battery Status

Explains the combined instrument's display for battery charge and operating hours.

Chapter E: Operation

Forklift Truck Operation Safety Rules

Outlines essential safety regulations for operating forklift trucks, including driver authorization and hazardous areas.

Controls and Indicating Instruments

Identifies and describes the truck's controls, indicators, and their functions.

Putting the Vehicle into Operation

Details pre-operation checks and the procedure for starting up the truck.

Using the Industrial Truck Safely

Covers safe driving conduct, visibility, negotiating slopes, and load handling practices.

Driving, Steering, and Braking Operations

Explains how to drive, steer, brake, and use emergency stop functions.

Picking Up and Lowering Load Units

Describes the procedures for safely lifting and lowering loads with the forks.

Safe Parking of the Truck

Specifies the correct procedure for parking and securing the truck when unattended.

CANCODE Keypad Functions

Code Lock Functionality

Explains the code lock feature for commissioning and securing the truck.

Travel Program Selection and Settings

Details how to select and customize travel programs for different operating conditions.

Parameter Settings and Adjustment

Guides on entering master codes and adjusting truck parameters for optimal performance.

Travel Parameter Configuration

Describes how to set and verify travel parameters like acceleration and speed.

Display Instrument (CANDIS)

Discharge Status and Battery Monitoring

Explains the battery discharge indicator, warning lights, and charge level displays.

Discharge Monitor Functionality

Details how the discharge monitor cuts off lifting at low battery levels.

Operating Hours and Error Messages

Describes the display of operating hours and how error codes are indicated.

Fault Location and Troubleshooting

Provides guidance on identifying and rectifying common truck malfunctions.

Chapter F: Maintenance of the Truck

Safety for Maintenance Operations

Covers general safety measures and environmental protection during maintenance.

Repair Safety Regulations

Outlines safety precautions for personnel performing maintenance and repairs.

Maintenance and Service Intervals

Defines service intervals (W, A, B, C) and recommendations for application-specific adjustments.

Detailed Maintenance Checklist

Lists specific checks and tasks for chassis, drive unit, wheels, steering, brakes, and hydraulics.

Electrical System and Battery Maintenance

Covers checks for electrical system, motors, battery connections, and terminals.

Lubrication Chart and Operating Materials

Provides a lubrication chart and details required operating materials and greases.

Notes on Maintenance Preparation

Explains how to prepare the truck for servicing, including safety measures and opening hoods.

Checking Electric Fuses

Details the procedure for checking and replacing electric fuses, with a table of fuse assignments.

Truck Recommissioning and Decommissioning

Describes procedures for recommissioning after maintenance and decommissioning for storage.

Periodic Safety Inspections

Outlines requirements for annual safety checks and accident prevention inspections.

Final De-commissioning and Disposal

Covers correct procedures for final decommissioning and disposal of the truck.

Jungheinrich Traction Battery Instructions

EPzS/EPzB Battery Type Operation

Provides operating instructions, rating data, and safety for EPzS/EPzB traction batteries.

Battery Commissioning and Operation

Details commissioning, discharging, and charging procedures for traction batteries.

Battery Temperature and Electrolyte

Covers operating temperature limits and electrolyte specifications for traction batteries.

Battery Maintenance Schedule

Outlines daily, weekly, monthly, and annual maintenance tasks for traction batteries.

Battery Storage and Malfunction Handling

Provides guidelines for storing batteries and procedures for handling malfunctions.

Type Plate Information for Batteries

Explains the information found on the Jungheinrich traction battery type plate.

Aquamatic/BFS Water Refilling System

System Design and Application

Describes the design and intended application of the Aquamatic/BFS water refilling system for batteries.

Water Refilling System Functionality

Explains the operational principles of the water refilling system.

Filling Procedures and Water Quality

Details manual/automatic filling, connection pressure, and required water quality.

Maintenance-Free Traction Batteries (EPzV/EPzV-BS)

EPzV/EPzV-BS Battery Rating Data and Safety

Provides rating data and essential safety precautions for maintenance-free EPzV/EPzV-BS batteries.

Commissioning and Operation of EPzV Batteries

Covers commissioning, discharging, and charging procedures for EPzV batteries.

Battery Temperature and Electrolyte for EPzV

Details temperature limits and electrolyte properties for maintenance-free batteries.

EPzV Battery Maintenance and Care

Outlines maintenance tasks, storage, and malfunction handling for EPzV batteries.

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