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Jungheinrich EJC 220 - User Manual

Jungheinrich EJC 220
250 pages
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EJC 214-220 / EJC 212z-220z
11.10
Operating instructions
51141056
04.19
en-GB
EJC 212z
EJC 214z
EJC 216z
EJC 220z
EJC 214
EJC 216
EJC 220

Table of Contents

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Summary

Correct Use and Application

Approved Application Conditions

Specifies acceptable operating environments and conditions for the truck.

Technical Specifications

Performance Data

Presents detailed performance specs (capacity, speeds, gradeability) for truck models.

Truck Dimensions

Provides diagrams and tables of various truck dimensions for EJC models.

Identification Points and Data Plates

Data Plate Information

Explains data plate info: serial number, capacity, manufacturer, and QR code.

Truck Capacity Plate Details

Details how the capacity plate indicates load capacity based on load centre and lift height.

Transport and Commissioning

Battery Servicing, Recharging, and Replacement

Lead-Acid Battery Handling Safety

Crucial safety info for personnel on batteries, fire protection, and disposal.

Battery Charging Procedures

Essential safety warnings about explosion risks during charging and general guidelines.

Charging with Stationary Charger

Step-by-step procedure for charging the battery using a stationary charger.

Charging with On-Board Charger

Safety warnings and procedures for charging using an integrated on-board charger.

Completing Battery Charging

Procedure for starting and completing charging using the on-board charger.

Battery Removal and Installation

Safety warnings regarding trapping or scalding hazards during battery handling.

Operation

Safety Regulations for Forklift Truck Operation

Rules for driver authorization, operator conduct, unauthorized use, damage reporting, and repairs.

Preparing Truck for Operation

Outlines checks and operations to be performed before starting daily work.

Pre-Operation Checks

Lists essential checks for damage, leaks, connections, and components before daily operation.

Secure Truck Parking Procedure

Detailed procedure for safely parking the truck, including lowering the load handler.

Industrial Truck Operation Safety

Rules for travel routes, work areas, travel conduct, and visibility.

Emergency Disconnect Switch Function

Warnings and procedures related to the emergency disconnect switch's function and hazards.

Truck Travel Operations

Safety warnings regarding collisions and instructions for controlling travel direction and speed.

Braking Systems Overview

Explains the three braking methods and accident risks associated with braking.

Load Handler Raise and Lower

Safety warnings regarding lifting/lowering operations and hydraulic function lock settings.

Lifting, Transporting, and Depositing Loads

Warning about load tipping when center of gravity is outside specified limits.

Troubleshooting

Truck Does Not Start

Lists possible causes and actions for when the truck fails to start.

Load Cannot Be Lifted

Lists potential causes and solutions for when the truck's load handler cannot lift.

Load Handler Emergency Lowering

Optional Truck Equipment

Setting Truck Parameters with CanCode

Instructions for adjusting truck parameters like acceleration using CanCode.

Adjustable Truck Parameters

Lists adjustable parameters for travel programs and common settings.

Battery Parameters Configuration

Details parameters for battery type, charger characteristics, and discharge monitor.

Setting Battery Parameters with CanCode

Procedure for setting battery parameters like type and charger characteristics using CanCode.

Set Charger Characteristics with CanCode

Steps to set charger characteristics for specific models via CanCode.

Keyless Access System

Activating the Keypad

Step-by-step guide to activating the keypad by entering default codes and changing setup code.

Activating the Transponder Reader

Procedure for activating the transponder reader by associating a transponder with the setup code.

Changing the Set-up Code (Display)

Steps to change the setup code for the display unit, including deleting and re-entering.

Adding a New Access Code (Display)

Procedure for adding new access codes via the display unit's settings menu.

Deleting an Access Code (Display)

Steps to delete existing access codes from the display unit.

Using the Keypad

Changing the Set-up Code (Keypad)

Steps to change the setup code for the keypad, involving deleting and re-entering.

Adding a New Access Code (Keypad)

Procedure to add new access codes via the keypad's settings menu.

Deleting an Access Code (Keypad)

Steps for removing specific access codes from the keypad system.

Operating the Transponder Reader

Switching on Truck with Transponder

Procedure for switching on the truck using a transponder and the reader.

Changing the Set-up Transponder

Steps to change the setup transponder code by associating a new transponder.

Adding a New Transponder

Procedure for adding new transponders to the system via the reader.

Deleting Transponders

Steps for removing transponder codes from the system.

Industrial Truck Maintenance

Operational Safety and Environmental Protection

General safety measures, prohibition of modifications, and requirements for changes.

Maintenance Safety Regulations

Info on maintenance personnel, customer services, and operating company responsibilities.

Working on the Electrical System

Safety warnings and precautions for working on the truck's electrical system.

Hydraulic System Safety

Warnings about leaky hydraulic systems causing accidents and faulty hoses causing injury.

Lubricants and Lubrication Schedule

Maintenance and Repairs

Preparing for Maintenance and Repairs

Safety measures and preparations required before performing maintenance.

Safely Lifting and Jacking the Truck

Safety warnings and procedures for safely lifting and jacking the truck.

Checking Hydraulic Oil Level

Procedure for checking and topping up hydraulic oil, including oil types and levels.

Decommissioning the Industrial Truck

Safety Tests and Final Procedures

Maintenance, Inspection, and Changing of Maintenance Parts

Accidents Due to Lack of Maintenance

Warning about consequences of neglecting regular maintenance and inspections.

Recommended Maintenance Parts

Lists recommended replacement parts and their service intervals for standard and optional equipment.

Jungheinrich EJC 220 Specifications

General IconGeneral
Load Capacity2000 kg
Overall Width800 mm
Battery Voltage24 V
Travel Speed6 km/h
Mast TypeTriplex
Power SourceElectric

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