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Jungheinrich TFG 316s User Manual

Jungheinrich TFG 316s
187 pages
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öJUNGHEINRICH
09.09 -
05.10
51123193
DFG/TFG 316s/320s
Operating instructions G
DFG 320s
TFG 316s
TFG 320s
DFG 316s

Table of Contents

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Jungheinrich TFG 316s Specifications

General IconGeneral
BrandJungheinrich
ModelTFG 316s
CategoryForklifts
LanguageEnglish

Summary

A Correct Use and Application

Approved Application Conditions

Specifies the environmental and operational conditions under which the truck is approved for use.

B Truck Description

Assemblies and Functional Description

Provides an overview of the truck's main assemblies and their respective functions.

Functional Description

Explains the operational principles and functionality of the truck's various systems and components.

3 Technical Specifications

Performance Data

Lists crucial performance metrics such as travel speed, lift speed, and gradeability for different truck models.

Dimensions

Provides detailed measurements and dimensions of the truck and its components for operational planning.

4 Identification Points and Data Plates

Truck Capacity Plate

Describes the truck's capacity plate, which provides load limits based on load centre distance and lift height.

Stability

Discusses the factors affecting the truck's stability and potential hazards.

C Transport and Commissioning

Using the Truck for the First Time

Guides the user through the initial checks and preparations before operating the truck for the first time.

D Fuelling the Truck

Safety Regulations for Handling Diesel Fuel and LPG

Emphasizes critical safety warnings and precautions for handling fuels and liquefied petroleum gas.

E Operation

Safety Regulations for the Operation of the Forklift Truck

Enforces critical safety regulations that must be followed when operating the forklift truck.

Hazardous Area

Defines the hazardous area around the truck and the safety measures required for personnel.

Displays and Controls

Introduces the various displays and control elements used to operate the forklift truck.

Control Panel with Display Unit

Explains the functions of the control panel, display unit, and warning indicators.

Control Panel Buttons

Details the functionality of each button on the control panel for operating truck functions.

3 Preparing the Truck for Operation

Checks and Operations Before Daily Operation

Lists essential checks and operational procedures to be performed before starting daily work with the truck.

Setting Up the Operator Position

Guides users on adjusting the operator's position for optimal comfort and control.

Adjusting the Steering Wheel / Steering Column

Details how to adjust the steering wheel and column for height and tilt.

Seat Belt

Emphasizes the importance of the seat belt and provides instructions for its use and maintenance.

4 Industrial Truck Operation

Safety Regulations for Truck Operation

Outlines essential safety regulations that must be strictly followed during truck operation.

Preparing the Truck for Operation

Guides the user through the steps required to prepare the truck for operation.

Switching on the Truck

Details the procedure for safely switching on the truck's systems.

Starting Procedure for the DFG

Provides a step-by-step guide for starting the engine of the DFG model.

Starting Procedure for the TFG

Provides a step-by-step guide for starting the engine of the TFG model, including LPG safety.

Parking the Truck Securely

Outlines the correct procedures for securely parking the truck, including safety warnings.

Emergency Disconnect

Explains the function and application of the emergency disconnect switch.

Travel

Details the procedures and safety precautions for moving the truck, including brake release and speed selection.

Brakes

Explains the different braking systems (service, auxiliary, parking) and their safe operation.

Parking Brake

Explains the function and application of the parking brake, including its use as an emergency brake.

Adjusting the Forks

Guides the user through the process of adjusting the forks for correct positioning and load centering.

Lifting, Transporting and Depositing Loads

Details the fundamental procedures for safely lifting, transporting, and depositing loads.

Lifting Load Units

Outlines the requirements and steps for safely lifting load units, ensuring proper palletization.

Transporting Load Units

Explains how to safely transport load units, including speed adaptation and load positioning.

Operating the Lift Mechanism and Integrated Attachments

Covers the operation of the lift mechanism and any integrated attachments for the truck.

Operating the Lift Mechanism with the SOLO PILOT

Explains how to operate the lift and lower functions using the SOLO PILOT control lever.

Operating the Lift Mechanism with the Multi Pilot

Explains how to operate the lift and lower functions using the MULTI PILOT control.

Lifting and Lowering

Details the procedure for lifting and lowering loads using the MULTI PILOT control.

Tilting the Mast Forward / Backward

Describes how to tilt the mast forward or backward using the MULTI PILOT control.

Safety Instructions for Operating Additional Attachments

Provides crucial safety instructions for attaching and operating any additional equipment on the truck.

Operating Additional Attachments for the SOLO-PILOT

Explains how to operate additional attachments using the SOLO PILOT control system.

Operating Additional Attachments for the Multi Pilot

Explains how to operate additional attachments using the MULTI PILOT control system.

Assembly and Hydraulic Ports of Additional Attachments

Covers the assembly and connection of hydraulic ports for additional attachments.

5 Towing Trailers

DANGER! Inappropriate Speeds and Excessive Trailer Loads Can Be Dangerous

Warns about the dangers of inappropriate speeds and excessive loads when towing trailers.

6 Optional Equipment

Assistance Systems

Describes the assistance systems that help the driver operate the truck safely.

Drive Control

Explains the Drive Control option, which restricts travel speed based on lift height.

Lift Control

Describes the Lift Control option, which monitors and controls mast functions, including tilt speed reduction.

7 Troubleshooting

Troubleshooting

Enables users to identify and rectify basic faults and incorrect operations.

Operational Fault Displays

Explains the meaning of operational fault displays, including overtemperature and oil pressure indicators.

Operating the Truck Without Its Own Drive System

Details procedures for operating the truck when its own drive system is not functional, including towing.

F Industrial Truck Maintenance

Operational Safety and Environmental Protection

Covers general safety and environmental protection measures related to truck maintenance.

Maintenance Safety Regulations

Outlines safety regulations specifically for personnel performing maintenance and repair work.

Servicing and Inspection

Explains the importance of thorough servicing and inspection for safe operation.

Maintenance Checklist

Presents a comprehensive maintenance checklist with intervals for various truck components.

DFG Maintenance Checklist

Provides a detailed maintenance checklist specifically for the DFG model.

TFG Maintenance Checklist

Provides a detailed maintenance checklist specifically for the TFG model.

5 Lubricants and Lubrication Schedule

Handling Consumables Safely

Provides critical safety instructions for handling and storing consumables like oils and lubricants.

Lubrication Schedule

Outlines the lubrication schedule, indicating points and types of lubricants for maintenance.

6 Maintenance and Repairs

Preparing the Truck for Maintenance and Repairs

Details the necessary safety preparations before commencing any maintenance or repair work.

Hydraulic System

Covers checks and maintenance procedures for the truck's hydraulic system.

Checking the Hydraulic Oil Level

Provides instructions for checking the hydraulic oil level, including cold and hot oil considerations.

Engine Maintenance

Covers general engine maintenance procedures for the truck.

DFG Engine Maintenance

Provides specific engine maintenance instructions for the DFG model.

TFG Engine Maintenance

Provides specific engine maintenance instructions for the TFG model.

Checking the Engine Oil Level

Details the procedure for checking the engine oil level for the TFG model.

Cooling System

Covers maintenance and checks for the truck's cooling system.

Checking Electrical Fuses

Details the procedure for checking electrical fuses and their ratings.

8 Safety Tests to be Performed at Intervals and After Unusual Incidents

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