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General| Brand | Jungheinrich |
|---|---|
| Model | TFG 540 |
| Category | Forklifts |
| Language | English |
Declares compliance with European Directives for powered industrial trucks, including Machinery and EMC directives.
Explains the meaning of danger, warning, caution, and note symbols used in the manual.
Defines the industrial truck's intended purpose for lifting, lowering, and transporting load units.
Outlines correct application principles, including load limits and placement.
Specifies conditions for safe operation, including environmental factors and inclines.
Defines the proprietor's duties for ensuring safe operation and adherence to instructions.
Presents performance specifications for DFG/TFG 540/545/550 models, including capacity and speed.
Lists detailed dimensions for DFG/TFG 540/545/550 models with diagrams.
Provides weight specifications including tare weight and axle loads for DFG/TFG models.
Details different mast versions (ZT, ZZ, DZ) with lift and height specifications.
Presents engine specifications for DFG and TFG models, including capacity and output.
Describes the truck's capacity plate and how to calculate maximum capacity.
Provides safety instructions and procedures for lifting the truck using a crane.
Explains how to properly fasten the truck for safe transport using belts and wedges.
Covers general safety regulations for handling diesel fuel and LPG.
Details safety measures for handling fuels, including risks of ignition and environmental damage.
Provides instructions and warnings for fuelling the truck with diesel.
Covers driver authorization, rights, obligations, and responsibilities for safe operation.
Specifies that only trained and authorized personnel can operate the truck.
Instructs to report any truck damage or faults immediately and not use unsafe trucks.
Defines the hazardous area and outlines safety measures for risk of accidents.
Emphasizes the importance of observing safety devices, warning signs, and instructions.
Provides an overview of the truck's displays and controls, including their functions.
Explains the control panel display unit, operating data, and warning indicators.
Explains the operation of the travel direction switch and gear selector.
Details pre-operation checks to ensure safety and proper functioning.
Lists specific inspection points for daily operation readiness.
Details procedures for adjusting driver's seat weight, backrest, and position.
Covers safety regulations for travel routes, work areas, and general truck operation.
Provides guidelines for safe travel speed, negotiation of bends, and maintaining control.
Details pre-operation checks and procedures for switching on the industrial truck.
Step-by-step procedure for switching on the truck, including emergency disconnect.
Detailed steps for starting the DFG truck, including key switch and pre-heat.
Detailed steps for starting the TFG truck, including LPG handling and key switch.
Provides critical safety instructions and procedures for parking the truck securely.
Explains how to apply the emergency disconnect switch to deactivate electrical functions.
Covers safety instructions and procedures for traveling with the truck.
Covers safety aspects and types of brakes on the truck.
Details the parking brake's function, safety risks, and operation.
Provides instructions for adjusting fork spread and locking for secure load handling.
Covers safety guidelines for all aspects of load handling.
Covers safety precautions and operation of lift mechanisms and attachments.
Covers general safety for operating additional attachments and specific types.
Enables users to identify and rectify basic faults and incorrect operations.
Warns about engine damage risks and advises immediate engine shutdown and contacting service.
Warns against truck modifications and altering operating speeds.
Covers safety regulations for maintenance personnel and procedures.
Provides safety regulations for lifting and jacking up the truck.
Details safe procedures for lifting and jacking, including securing points and using jacks.
Covers safety precautions for working on the electrical system.
Emphasizes ensuring the electrical system is voltage-free before starting work.
Outlines necessary preparations before commencing maintenance or repairs.
Covers safety precautions and procedures for the hydraulic system.
Details how to check the hydraulic oil level and add oil if necessary.
Explains how to replace the hydraulic oil filter, including caution for pressure indicator.
Covers engine maintenance for DFG and TFG models, including oil and filter changes.
Provides steps for checking and topping up engine oil levels.
Explains how to replace the fuel filter, including environmental warnings.
Covers cooling system checks, coolant level, and potential malfunctions.
Provides instructions for checking the coolant level and expansion vessel.
Details procedures for replacing and cleaning the air filter cartridge and housing.
Covers checking electrical fuses and replacing any damaged ones.
Lists fuse layouts and ratings for the basic truck, cab, TFG, DFG, and emergency disconnect.
Covers checking battery condition, acid level, density, and disposal.
Explains how to check battery condition, acid level, and density.
Covers safety checks for seat belts and the automatic blocking system.
Details the procedure for checking the transmission oil level.
Covers checking the parking brake and brake fluid level.
Details how to check and refill the brake fluid reservoir.
Provides procedures for cleaning, lubricating, and testing the truck after service.
Details pre-decommissioning steps like cleaning, testing brakes, and lubricating.
Outlines procedures for returning the truck to service after decommissioning.
Covers requirements for safety checks, inspections, and fault rectification.
Provides operating instructions and safety information for the HUSS diesel particle filter.
Details safety instructions for filter operation, regeneration, and risks like burning.
Explains safe operation and regeneration procedures for the diesel particle filter.
Warns about the risk of burning during regeneration due to high temperatures.
Provides operating instructions for normal operation, stored messages, and engine start.
Warns about fire and explosion risks when handling fuel, avoiding naked flames.
Highlights risks from high temperatures and poisonous exhaust content.
Describes the regeneration process steps, displays, and function LEDs.
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