Jungheinrich EFG 540 - User Manual

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Operating Instructions

52016502

EFG 535/540/545/550

07.08

G

01.04

Table of Contents

Questions and Answers

S
Samuel HuangAug 8, 2025
Why won't my Jungheinrich EFG 540 move?
- C
  Caleb CruzAug 8, 2025
  If your Jungheinrich Forklift isn't moving, there are several potential causes: * The battery connector might not be properly connected. Ensure it is securely plugged in. * The main switch may be pressed. Release the isolator. * The key switch may be in the “0” position. Set the key switch to “I”. * The battery charge could be too low. Check the battery charge and charge if needed. * A fuse might be faulty. Inspect the fuses.
L
Lauren BennettAug 21, 2025
What to do if Jungheinrich EFG 540 Forklifts load cannot be lifted?
- T
  Tracy JimenezAug 22, 2025
  If your Jungheinrich Forklifts can't lift a load, consider these possibilities: * The truck might not be operational. Refer to the troubleshooting steps for when the "Truck does not travel". * The hydraulic oil level could be too low. Check the hydraulic oil level. * A fuse may be faulty. Check the fuses. * The battery charge might be too low. Check the battery charge and charge the battery if necessary.

Summary

Foreword

A Correct Use and Application of the Truck

Proprietor Responsibilities

Defines the 'proprietor' and their duties regarding truck usage and safety.

Mounting Attachments

Requires written permission for additional equipment affecting truck performance.

B Truck Description

1 Application

Describes the EFG as a 4-wheel electric sit-down truck for lifting and transport.

2 Assemblies and Operational Description

Details the main components of the truck with item numbers and descriptions.

3 Standard Version Specifications

Lists technical specifications and performance data for different EFG models.

4 Identification Points and Data Plates

Explains various warning labels, data plates, and their meanings.

C Transport and Commissioning

1 Lifting by Crane

Provides instructions and safety precautions for lifting the truck with a crane.

2 Securing the Truck for Transport

Details methods for securely wedging and fastening the truck during transport.

3 Commissioning

Outlines procedures for preparing the truck after delivery or transport.

4 Operating the Truck Without Its Own Drive System

Explains how to move the truck when its drive system is not powered.

5 Towing the Truck

Instructions and safety points for towing the truck.

D Battery Maintenance, Charging & Replacement

1 Safety Regulations for Handling Acid Batteries

Crucial safety guidelines for working with acid batteries, including PPE and disposal.

2 Battery Types

Details different truck battery types and their specifications.

3 Opening the Battery Cover with a Retaining System (Option)

Instructions for opening the battery cover when a retaining system is fitted.

4 Exposing the Battery

Step-by-step guide to access the truck's battery for maintenance.

5 Charging the Battery

Procedures and safety precautions for charging the truck's battery.

6 Battery Removal and Installation

Guides on safely removing and installing the truck's battery.

7 Closing the Battery Cover

Instructions for securely closing the battery cover after maintenance.

8 Battery Discharge Indicator, Battery Discharge Monitor, Hourmeter

Explains the function of battery status indicators and the hourmeter.

Jungheinrich EFG 540 Specifications

General

Load Capacity	4000 kg
Overall Width	1450 mm
Power Source	Electric
Battery Voltage	80 V
Lift Speed (unloaded)	0.60 m/s

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