Jungheinrich EFG 218 User Manual

09.09 -
03.13
51151902
EFG 213-320
Operating instructions G
EFG 316
EFG 215
EFG 216k
EFG 216
EFG 218k
EFG 218
EFG 220
EFG 316k
EFG 318k
EFG 318
EFG 320
EFG 213

Jungheinrich EFG 218 Specifications

General

Brand	Jungheinrich
Model	EFG 218
Category	Forklifts
Language	English

Summary

Traction Battery Appendix

Safety Instructions, Warning Indications and other Notes

Essential safety information, warnings, and symbols for handling batteries.

Lead Acid Batteries (Liquid Electrolyte)

Charging the battery

Critical safety warnings and procedures for charging lead-acid batteries.

Charging the battery

Servicing Lead-Acid Batteries

Sealed Lead-Acid Batteries (PzV/PzV-BS)

Operation

Servicing Sealed Lead-Acid Batteries

Aquamatik Water Replenishment System

Electrolyte Circulation

Cleaning Batteries

Troubleshooting (Battery/Charger)

Disposal

Correct Use and Application

Correct application

Proprietor responsibilities

Outlines the duties of the "operating company" for safe truck usage and user training.

Stability

Transport and Commissioning

Lifting the truck by crane

Loading with another industrial truck

Securing the truck during transport

Details how to properly fasten and secure the truck for transport on a lorry or trailer.

Battery - Servicing, Recharging, Replacement

Safety Regulations Governing the Handling of Lead-Acid Batteries

Details safety regulations for maintenance personnel, fire protection, battery maintenance, and disposal.

General notes on handling batteries

Covers hazards of batteries (acid, unsuitable batteries) and essential handling precautions.

Exposing the battery

Battery removal and installation

Details safety precautions and general requirements for removing and installing batteries.

Removal and installation using an EJE pallet truck with Snapfit battery holder

Removal and installation using a hand pallet truck with Snapfit battery holder

Removal and installation using a multi-adapter

Removal and installation using a worktable for crane loading

Removal and installation using a fork shoe

Operation

Safety Regulations for the Operation of the Forklift Truck

Covers driver authorization, operator rights, unauthorized use, damage reporting, and repair restrictions.

Hazardous area

Defines hazardous areas, risks from falling objects, and safety devices/signs.

Displays and Controls

Provides an overview of the truck's displays and control elements.

Control panel with display unit

Details the functions of the control panel display unit and its warning indicators.

Display

Explains the various displays on the control panel, including error messages and battery status.

Preparing the Truck for Operation

Checks and operations to be performed before starting daily operation

Comprehensive checklist for daily pre-operation checks to ensure safety and functionality.

Setting up the operator position

Guides on adjusting the driver's seat, steering column, and armrest for optimal ergonomics.

Seat Belt

Instructions on wearing, maintaining, and checking the seat belt for safety.

Industrial Truck Operation

Safety regulations for truck operation

Covers electromagnetic influence, travel routes, work areas, and general safety rules for operation.

Travel conduct

Guidelines for safe travel speed, braking distances, and prohibited maneuvers.

Hazardous situations

Addresses risks like tipping over and safe responses.

Travel visibility

Negotiating slopes and inclines

Negotiating lifts, loading ramps and docks

Type of loads to be carried

Preparing the truck for operation

Steps to switch on the truck, including unlocking the disconnect, key switch, and brake test.

Parking the truck securely

Detailed steps for securely parking the truck, including brake application and key removal.

Emergency Disconnect

Explains how to apply and release the emergency disconnect switch and its safety implications.

Travel

Procedures and requirements for safe truck travel, including brake release and direction selection.

Steering

Service brake

Parking brake

Details the functions and operation of the parking brake for securing the truck.

Adjusting the forks

Replacing the forks

Lifting loads

Procedures for safely lifting loads, including pallet checks and mast positioning.

Transporting loads

Guidelines for safely transporting loads, including speed, load orientation, and visibility.

Depositing loads

Procedures for safely placing loads at their storage location and removing forks.

Lift Mechanism and Attachments Operation

Operation of lifting mechanisms and integrated attachments.

Operating the lift mechanism with the SOLO PILOT

Instructions for operating lifting and tilting functions using the SOLO PILOT control.

Operating the lift mechanism with the Multi Pilot

Operating lifting and tilting functions using the Multi Pilot control.

Positioning the integrated sideshift (option)

Positioning the forks with an integrated fork positioner (option)

Safety Instructions for Additional Attachments

Safety guidelines for using various types of additional attachments.

Safety instructions for sideshifter and fork positioner attachments

Warnings about visibility and tilt resistance when using sideshifters/positioners.

Safety instructions for clamping attachments

Safety information for clamping attachments, including hydraulic requirements.

Safety instructions for rotary attachments

Warnings about load center of gravity and safe lifting practices for rotary attachments.

Safety instructions for telescopic attachments

Risks related to telescopic attachments, including tipover and residual capacity.

Safety instructions for attachments when transporting suspended loads

Safety for transporting suspended loads, stability, and speed adaptation.

Safety instructions for using loading buckets as attachments

Warnings about increased mast loading and daily checks for buckets.

Fork extension safety instructions

Operating Additional Attachments (SOLO-PILOT)

Instructions for operating additional attachments using the SOLO PILOT.

Solo Pilot with control of ZH1 hydraulic port

Solo Pilot with control of ZH1 and ZH2 hydraulic ports

Solo Pilot with control of ZH1, ZH2 and ZH3 hydraulic ports

Operating Additional Attachments (Multi Pilot)

Instructions for operating additional attachments using the Multi Pilot.

Multi Pilot with control of ZH1 hydraulic port

Multi Pilot with control of ZH1 and ZH2 hydraulic ports

Multi Pilot with control of ZH1, ZH2 and ZH3 hydraulic ports

Fitting Additional Attachments

Steps for connecting attachments hydraulically, including hose requirements and port markings.

Connecting attachments hydraulically

Optional Equipment

Code lock

Parameter Settings

Assistance systems

Drive Control

Lift Control

Adjusting the driver’s seat

Instructions for adjusting the backrest extension and the swivel seat mechanism.

Lift cutout override

Camera system

Control layout “N”

Explains the lift/tilt functions of control layout "N" and their operation.

Troubleshooting

Troubleshooting

Guide to localizing and rectifying basic faults, including information needed for service.

Fault Displays

Information on fault codes and messages displayed on the unit, and actions to take.

Operating the truck without its own drive system

Procedures for towing the truck, including safety warnings and connection steps.

Release the parking brake

Detailed steps for releasing the parking brake using an auxiliary tool.

Steering the truck when the electric/hydraulic steering has failed

Procedure for steering the truck manually when the steering system fails.

Emergency lowering

Procedures and safety warnings for manually lowering the mast in hydraulic system faults.

Industrial Truck Maintenance

Operational Safety and Environmental Protection

Emphasizes safety and environmental protection during maintenance operations.

Maintenance and repair personnel

Defines roles and responsibilities for maintenance personnel (manufacturer, customer services, operating company).

Lift Chains

Hydraulic system

Safety warnings regarding hydraulic hose lines, leaks, and potential for injury from pressurized oil.

Handling consumables safely

Lubrication Schedule

Preparing the truck for maintenance and repairs

Essential preparation steps before starting maintenance or repair work.

Lifting and jacking up the truck safely

Procedures and safety warnings for safely lifting and supporting the truck.

Checking the wheel attachments

Replacing wheels

Detailed instructions for safely dismantling and fitting wheels, including lifting precautions.

Hydraulic System Maintenance

Safety warnings regarding hydraulic hose lines, leaks, and potential for injury from pressurized oil.

Checking the hydraulic oil level

Replacing the hydraulic oil filter

Check the gear oil level

Electrical System Maintenance

Safety precautions and steps for checking and replacing electrical fuses.

Checking electrical fuses

Safety precautions and steps for checking and replacing electrical fuses.

Cleaning the Truck

Cleaning the electrical system assemblies

Working on the electrical system

Safety precautions for working on the electrical system, including voltage-free conditions and component discharge.

Restoring the truck to service after maintenance and repairs

Steps to recommission the truck after maintenance, including cleaning, lubrication, and battery checks.

Decommissioning the Industrial Truck

Restoring the truck to service after decommissioning

Procedures for bringing the truck back into service after a period of decommissioning.

Safety Tests and Inspections

Periodic and Post-Incident Safety Tests

Servicing and Inspection

Maintenance checklist service intervals

Standard equipment

Maintenance Checklist EFG 316-320

Operating company