EasyManua.ls Logo

Jungheinrich EFG 115 User Manual

Jungheinrich EFG 115
188 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
EFG 110-115
10.09
Operating instructions
51151449
10.20
en-GB
EFG 110k
EFG 110
EFG 113
EFG 115

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Jungheinrich EFG 115 and is the answer not in the manual?

Jungheinrich EFG 115 Specifications

General IconGeneral
BrandJungheinrich
ModelEFG 115
CategoryForklifts
LanguageEnglish

Summary

Foreword

Safety notices and text mark-ups

Explanation of warning symbols and their meanings.

Correct Use and Application

Approved application conditions

Proprietor responsibilities

Truck Description

Functional Description

Technical Specifications

Performance data

Dimensions

Weights

Tyre type

Engine Data

EN norms

Conditions of use

Identification points and data plates

Data plate

Truck capacity plate

Attachment capacity plate

Transport and Commissioning

Lifting the truck by crane

Securing the truck during transport

Using the Truck for the First Time

Preparing the truck for operation after delivery or transport

Steps to prepare the truck before its first operation.

Battery - Servicing, Recharging, Replacement

1.1 Potential hazards

Identification of potential dangers associated with batteries.

Touch voltage hazard

Safety Regulations for Handling Lead-Acid Batteries

Fire protection measures

Safety measures related to fire prevention with batteries.

Battery types

Battery dimensions

Exposing the battery

Battery removal and installation

Charging the battery

7.1 Charging the battery with a stationary charger

Procedure for charging the battery using a stationary charger.

Operation

1 Safety Regulations for the Operation of Forklift Trucks

Fundamental safety rules for operating the forklift truck.

Hazardous area

Risk of accidents/injury in the hazardous area of the truck

Identification and prevention of risks in hazardous zones.

Displays and Controls

Control panel with display unit

Information shown on the main control panel.

Key switch

Brake pedal

Accelerator pedal

Emergency disconnect switch

Control panel with display unit

Warning indicator Pump motor, power steering overtemperature

WARNING

Display

Battery discharge indicator

Battery discharge monitor

Preparing the Truck for Operation

3.1 Checks and operations to be performed before starting daily operation

Essential checks before commencing daily truck operation.

Checks before daily operation

Trucks with reduced headroom (o)

Setting up the operator position

3.4.1 Adjusting the driver’s seat

Procedure for adjusting the driver's seat for comfort and safety.

Adjusting the steering column

Restraint systems

Seat Belt

Industrial Truck Operation

4.1 Safety regulations for truck operation

General safety rules for operating the truck.

Travel conduct

Rules for safe driving and maneuvering.

Hazardous situations

Precautions to be taken in hazardous operating environments.

Travel visibility

Ensuring clear visibility during truck operation.

Negotiating slopes and inclines

Negotiating lifts, loading ramps and docks

Type of loads to be carried

Towing trailers

Preparing the truck for operation

Switching on the truck

Procedure for powering up the truck.

Parking the truck securely

Emergency Disconnect

Travel

Procedure

Step-by-step instructions for moving the truck.

Dual pedal (optional equipment)

Changing direction during travel

Steering

Brakes

4.8.3 Parking brake

Function and operation of the parking brake.

Adjusting the forks

Replacing the forks

Lifting, transporting and depositing loads

Risk of accident when the load centre is outside the load centre distance

Hazards of load centers outside specified distances.

Lifting loads

Procedure for safely lifting loads.

Transporting loads

Guidelines for safely transporting loads.

Depositing a load

Procedure for safely placing loads.

Operating the lift mechanism and integrated attachments

4.12.1 Operating the lift mechanism with the SOLO PILOT

Using SOLO PILOT for lifting and mast tilting.

Tilting the mast forward / backward

Operating the lift mechanism with the Multi Pilot

Synchronising the alignment of the fork tines with an integrated fork positioner (optional equipment)

Twin operation

Safety instructions for operating additional attachments

Safety instructions for telescopic attachments

Safety instructions for attachments when transporting suspended loads

Safety instructions for using loading buckets as attachments

Safety instructions for fork extensions

Operating additional attachments for the SOLO-PILOT

Solo Pilot with control of ZH1 and ZH2 hydraulic ports

Operating additional attachments for the Multi Pilot

Fitting additional attachments

Connecting attachments hydraulically

Procedure for hydraulically connecting attachments.

Towing trailers

Attaching the trailer

Procedure for securely attaching a trailer.

Optional Equipment

Drive Control

Lift Control

BODYGUARD

Lift cutout override

Rockinger coupling with hand lever or remote control

Camera system

Control layout “N”

Floor-Spot

Additional information on Floor-Spot blue

Troubleshooting

7.1 Troubleshooting

Guidance for localizing and rectifying basic faults.

Operating the truck without its own drive system

7.2.1 Towing the truck

Detailed instructions for towing the truck.

Emergency lowering

Industrial Truck Maintenance

1 Spare Parts

Information on using genuine manufacturer spare parts.

Operational Safety and Environmental Protection

Maintenance Safety Regulations

Consumables and used parts

Wheels

Attachment Repairs and Inspection

Lift Chains

Hydraulic system

Lubricants and Lubrication Schedule

Lubrication Schedule

Consumables

Maintenance and repairs

5.1 Preparing the truck for maintenance and repairs

Preparatory steps before performing maintenance.

Lifting and jacking up the truck safely

Opening the battery panel

Checking the wheel attachments.

Replacing wheels

Checking the hydraulic oil level

Replacing the hydraulic oil filter

Check the gear oil level

Checking electrical fuses

Fuse ratings

Cleaning

5.10.1 Cleaning the truck

General procedures and precautions for cleaning the truck.

Cleaning the electrical system assemblies

Working on the electrical system

Restoring the truck to service after maintenance and repairs

Decommissioning the industrial truck

Prior to decommissioning

During decommissioning

Restoring the truck to service after decommissioning

Safety tests to be performed at intervals and after unusual incidents

Final de-commissioning, disposal

Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement

1 Maintenance Contents EFG 110-115

Details the maintenance schedule for the EFG 110-115 model.

Optional equipment

Inspection contents

Customer Service

Maintenance parts

1.2.3.1 Standard equipment

Recommended replacement parts and service intervals.

Related product manuals