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JUNTTAN HHK 5/6SL - User Manual

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OPERATOR’S MANUAL
HHK 5/6SL
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Summary

INTRODUCTION

SAFETY SECTION

TECHNICAL DESCRIPTION JUNTTAN HAMMER

SPECIFICATIONS SECTION

GENERAL IDENTIFICATION

Identifies hammer model, serial number, and manufacturer.

GENERAL DIMENSIONS

Provides overall physical measurements of the hammer.

TYPE OF MOUNTING

Describes methods for attaching the hammer to equipment.

HYDRAULIC CYLINDERS

Details specifications for the hydraulic cylinder components.

CONTROLS

OPERATING THE HAMMER

LIMITATION OF USE OF THE PILING HAMMERS

Defines operational limits to prevent hammer damage.

PRESSURE OF THE HAMMER

Explains hammer pressure regulation and its effects.

HAMMER OPERATION

General procedures and safety checks before operating the hammer.

MANUAL HAMMER OPERATION

Step-by-step guide for manual single blow operation.

CONTINUOUS HAMMER OPERATION

Instructions for operating the hammer in continuous mode.

LIFTING OF THE HAMMER

Procedures and warnings for safely lifting the hammer.

FUNCTION OF THE HAMMER

Explains internal functions like ram block lifting and falling.

FUNCTION OF THE RETURN FLOW ACCUMULATOR

Details the role of the return flow accumulator in smoothing operation.

FUNCTION OF THE PRESSURE FLOW ACCUMULATOR

Explains the function of the pressure flow accumulator for energy reserve.

PERMISSIBLE OPERATING TEMPERATURE OF THE ACCUMULATOR

Information on safe operating temperature limits for accumulators.

FIELD MAINTENANCE AND REPAIRS

REPLACING THE DRIVE CAP CUSHION

Guide for replacing the drive cap cushion component.

DISMOUNTING OF THE DRIVE CAP

Steps for safely removing the drive cap assembly.

DISMOUNTING OF THE RAM BLOCK

Procedure for dismantling the ram block from the hammer.

DISCONNECTING THE CYLINDER FROM THE FRAME

Instructions for separating the cylinder from the main frame.

CHANGING OF THE CYLINDER SEALS

Steps for replacing seals within the cylinder assembly.

DISMANTLING THE CYLINDER

Detailed procedure for taking the cylinder apart.

INSPECTING THE CYLINDER

Checks and measurements for cylinder inspection.

ASSEMBLING THE CYLINDER

Step-by-step guide for reassembling the cylinder.

MOUNTING OF THE TOP PLATE

Procedure for attaching the top plate to the ram block.

PILING FUNCTION FAULT DETECTION

LUBRICATION

ROUTINE SERVICE CHART HAMMERS

AFTER EACH 8 HOURS;DAILY

Daily maintenance tasks for the hammer.

AFTER EACH 1000 HOURS;ONCE A YEAR

Periodic maintenance tasks for the hammer.

CHECKING THE PRE-CHARGE PRESSURE OF THE ACCUMULATORS

TORQUE FOR STEEL BOLTS AND NUTS

TORQUE FOR HYDRAULIC FITTINGS

JUNTTAN HHK 5/6SL Specifications

General IconGeneral
BrandJUNTTAN
ModelHHK 5/6SL
CategoryTools
LanguageEnglish