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KAESER KOMPRESSOREN i.Comp 3 - User Manual

KAESER KOMPRESSOREN i.Comp 3
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Operator manual
Reciprocating compressor
i.Comp 3
No.: 901731 24E
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
www.kaeser.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the KAESER KOMPRESSOREN i.Comp 3 and is the answer not in the manual?

Summary

Regarding this document

Using this document

Information about the service manual and its use throughout the machine's life phases.

Further documents

Lists additional documents intended to assist in safe operation, like Declaration of Conformity.

Copyright

States that the operating manual is protected by copyright and queries should be directed to KAESER.

Symbols and labels

Explains the symbols and labels used throughout the document for warnings and information.

Technical Specifications

Nameplate

Information on the machine's nameplate, including model type and technical details.

Weight

Provides the weight specifications for the machine, noting actual weight depends on fitted equipment.

Compressor block

Technical details of the compressor block, including flow rate and number of cylinders.

Flow rate

Specifies the flow rate of the compressor in relation to the set required pressure.

Ambient conditions

Defines the permissible ambient conditions for machine installation and operation.

Ventilation

Details the minimum guide values for machine ventilation that must be maintained.

Pressure

Provides details about pressure specifications, including safety valve settings.

Noise emission

Information on sound power and emission sound pressure levels according to standards.

Motor power and speed

Specifications for the compressor motor's power output and operating speed range.

Electrical connection

Requirements and data for connecting the machine to the electrical power supply.

Safety and Responsibility

Basic instructions

Fundamental safety instructions for machine operation, highlighting potential dangers.

Intended use

Defines the proper and improper uses of the machine, stating manufacturer liability.

Improper use

Lists prohibited actions and specific uses considered improper for the machine.

Users responsibilities

Outlines user obligations for safe operation, installation, and maintenance.

Dangers

Identifies potential hazards that can occur during machine operation.

Safety devices

Information on provided safety devices and the importance of not modifying them.

Safety signs

Explains the meaning and location of safety signs used on the machine.

In emergency

Provides guidance on actions to take in emergency situations, including fire fighting.

Warranty

States warranty conditions and limitations, excluding damages from misuse or modifications.

Environmental protection

Measures and regulations for environmental protection related to machine operation.

Installation and Operating Conditions

Ensuring safety

General safety measures for installation and operation, emphasizing warning instructions.

Installation conditions

Requirements for the machine's installation location to prevent accidents and faults.

Installation

Ensuring safety

Safety precautions to follow during the installation process.

Reporting Transport Damage

Procedure for checking and reporting any visible or hidden transport damage.

Creating the air connection

Steps for establishing the connection to the compressed air main.

Disconnect the compressed air connection

Instructions on how to safely disconnect the machine from the compressed air consumer.

Connecting the machine to the power supply network

Steps to safely connect the machine to the electrical power supply network.

Initial Start-up

Ensuring safety

Safety measures to be followed before and during the initial installation work.

Instructions to be observed before commissioning

Pre-commissioning checks and procedures to prevent injury and machine damage.

Checking installation and operating conditions

A checklist to confirm installation and operating conditions before commissioning.

Starting the machine for the first time

Procedure for the initial start-up of the machine using the 'ON' key.

Adjusting the required pressure

Instructions on how to adjust the machine's required pressure to operating conditions.

Operation

Switching the machine on and off

Instructions for turning the machine on and off using the control panel keys.

Acknowledging messages

Procedure for acknowledging system messages, faults, and maintenance indicators.

Service menu

Details on accessing and utilizing the various service menu functions.

Fault Recognition and Rectification

Basic instructions

General guidance and principles for identifying and rectifying faults.

Fault messages (machine shut down)

Lists fault codes, their meanings, and recommended actions for machine shutdown faults.

Maintenance

Ensuring safety

Safety precautions to be followed before and during maintenance work.

Following the maintenance plan

Guidance on adhering to the maintenance schedule based on operating conditions.

Replacing the air filter

Step-by-step instructions for replacing the machine's air filter.

Checking the safety valve

Procedure to regularly check the safety valve to prevent sticking.

Venting the machine (de-pressurising)

How to safely vent the machine before undertaking maintenance on the pressure system.

Venting the crankcase (de-pressurising)

Procedure to de-pressurise the crankcase before performing service functions.

Documenting maintenance and service work

Guidance on logging all maintenance and service tasks performed on the machine.

Spares, Operating Materials, Service

Note the nameplate

Emphasizes the importance of the nameplate for identifying the machine and ordering service.

Ordering consumable parts

Guidance on ordering original consumable parts and using authorized service technicians.

KAESER AIR SERVICE

Details the services offered by KAESER AIR SERVICE, including maintenance agreements.

Replacement parts for service and repair

Instructions for planning material requirements and ordering spare parts for service.

Decommissioning, Storage and Transport

De-commissioning

Procedures for decommissioning the machine when it is not needed or is to be moved.

Packing

Guidelines for suitable transport packaging to protect the machine from damage.

Storage

Recommendations for appropriate storage conditions to prevent corrosion and damage.

Transport

Safety measures and guidelines for transporting the machine.

Disposal

Procedures for disposing of the machine and its components responsibly.

Annex

Dimensional Drawing

Technical drawings of the machine with detailed dimensions and connection points.

Pipeline and instrument flow diagram (P&I diagram)

The P&I diagram illustrating the system's pipeline and instrument layout.

Electrical Diagram

Schematic diagrams detailing the machine's electrical system and components.

Regarding this document

Using this document

Information about the service manual and its use throughout the machine's life phases.

Further documents

Lists additional documents intended to assist in safe operation, like Declaration of Conformity.

Copyright

States that the operating manual is protected by copyright and queries should be directed to KAESER.

Symbols and labels

Explains the symbols and labels used throughout the document for warnings and information.

Technical Specifications

Nameplate

Information on the machine's nameplate, including model type and technical details.

Weight

Provides the weight specifications for the machine, noting actual weight depends on fitted equipment.

Compressor block

Technical details of the compressor block, including flow rate and number of cylinders.

Flow rate

Specifies the flow rate of the compressor in relation to the set required pressure.

Ambient conditions

Defines the permissible ambient conditions for machine installation and operation.

Ventilation

Details the minimum guide values for machine ventilation that must be maintained.

Pressure

Provides details about pressure specifications, including safety valve settings.

Noise emission

Information on sound power and emission sound pressure levels according to standards.

Motor power and speed

Specifications for the compressor motor's power output and operating speed range.

Electrical connection

Requirements and data for connecting the machine to the electrical power supply.

Safety and Responsibility

Basic instructions

Fundamental safety instructions for machine operation, highlighting potential dangers.

Intended use

Defines the proper and improper uses of the machine, stating manufacturer liability.

Improper use

Lists prohibited actions and specific uses considered improper for the machine.

Users responsibilities

Outlines user obligations for safe operation, installation, and maintenance.

Dangers

Identifies potential hazards that can occur during machine operation.

Safety devices

Information on provided safety devices and the importance of not modifying them.

Safety signs

Explains the meaning and location of safety signs used on the machine.

In emergency

Provides guidance on actions to take in emergency situations, including fire fighting.

Warranty

States warranty conditions and limitations, excluding damages from misuse or modifications.

Environmental protection

Measures and regulations for environmental protection related to machine operation.

Installation and Operating Conditions

Ensuring safety

General safety measures for installation and operation, emphasizing warning instructions.

Installation conditions

Requirements for the machine's installation location to prevent accidents and faults.

Installation

Ensuring safety

Safety precautions to follow during the installation process.

Reporting Transport Damage

Procedure for checking and reporting any visible or hidden transport damage.

Creating the air connection

Steps for establishing the connection to the compressed air main.

Disconnect the compressed air connection

Instructions on how to safely disconnect the machine from the compressed air consumer.

Connecting the machine to the power supply network

Steps to safely connect the machine to the electrical power supply network.

Initial Start-up

Ensuring safety

Safety measures to be followed before and during the initial installation work.

Instructions to be observed before commissioning

Pre-commissioning checks and procedures to prevent injury and machine damage.

Checking installation and operating conditions

A checklist to confirm installation and operating conditions before commissioning.

Starting the machine for the first time

Procedure for the initial start-up of the machine using the 'ON' key.

Adjusting the required pressure

Instructions on how to adjust the machine's required pressure to operating conditions.

Operation

Switching the machine on and off

Instructions for turning the machine on and off using the control panel keys.

Acknowledging messages

Procedure for acknowledging system messages, faults, and maintenance indicators.

Service menu

Details on accessing and utilizing the various service menu functions.

Fault Recognition and Rectification

Basic instructions

General guidance and principles for identifying and rectifying faults.

Fault messages (machine shut down)

Lists fault codes, their meanings, and recommended actions for machine shutdown faults.

Maintenance

Ensuring safety

Safety precautions to be followed before and during maintenance work.

Following the maintenance plan

Guidance on adhering to the maintenance schedule based on operating conditions.

Replacing the air filter

Step-by-step instructions for replacing the machine's air filter.

Checking the safety valve

Procedure to regularly check the safety valve to prevent sticking.

Venting the machine (de-pressurising)

How to safely vent the machine before undertaking maintenance on the pressure system.

Venting the crankcase (de-pressurising)

Procedure to de-pressurise the crankcase before performing service functions.

Documenting maintenance and service work

Guidance on logging all maintenance and service tasks performed on the machine.

Spares, Operating Materials, Service

Note the nameplate

Emphasizes the importance of the nameplate for identifying the machine and ordering service.

Ordering consumable parts

Guidance on ordering original consumable parts and using authorized service technicians.

KAESER AIR SERVICE

Details the services offered by KAESER AIR SERVICE, including maintenance agreements.

Replacement parts for service and repair

Instructions for planning material requirements and ordering spare parts for service.

Decommissioning, Storage and Transport

De-commissioning

Procedures for decommissioning the machine when it is not needed or is to be moved.

Packing

Guidelines for suitable transport packaging to protect the machine from damage.

Storage

Recommendations for appropriate storage conditions to prevent corrosion and damage.

Transport

Safety measures and guidelines for transporting the machine.

Disposal

Procedures for disposing of the machine and its components responsibly.

Annex

Dimensional Drawing

Technical drawings of the machine with detailed dimensions and connection points.

Pipeline and instrument flow diagram (P&I diagram)

The P&I diagram illustrating the system's pipeline and instrument layout.

Electrical Diagram

Schematic diagrams detailing the machine's electrical system and components.

Summary

Regarding this document

Using this document

Information about the service manual and its use throughout the machine's life phases.

Further documents

Lists additional documents intended to assist in safe operation, like Declaration of Conformity.

Copyright

States that the operating manual is protected by copyright and queries should be directed to KAESER.

Symbols and labels

Explains the symbols and labels used throughout the document for warnings and information.

Technical Specifications

Nameplate

Information on the machine's nameplate, including model type and technical details.

Weight

Provides the weight specifications for the machine, noting actual weight depends on fitted equipment.

Compressor block

Technical details of the compressor block, including flow rate and number of cylinders.

Flow rate

Specifies the flow rate of the compressor in relation to the set required pressure.

Ambient conditions

Defines the permissible ambient conditions for machine installation and operation.

Ventilation

Details the minimum guide values for machine ventilation that must be maintained.

Pressure

Provides details about pressure specifications, including safety valve settings.

Noise emission

Information on sound power and emission sound pressure levels according to standards.

Motor power and speed

Specifications for the compressor motor's power output and operating speed range.

Electrical connection

Requirements and data for connecting the machine to the electrical power supply.

Safety and Responsibility

Basic instructions

Fundamental safety instructions for machine operation, highlighting potential dangers.

Intended use

Defines the proper and improper uses of the machine, stating manufacturer liability.

Improper use

Lists prohibited actions and specific uses considered improper for the machine.

Users responsibilities

Outlines user obligations for safe operation, installation, and maintenance.

Dangers

Identifies potential hazards that can occur during machine operation.

Safety devices

Information on provided safety devices and the importance of not modifying them.

Safety signs

Explains the meaning and location of safety signs used on the machine.

In emergency

Provides guidance on actions to take in emergency situations, including fire fighting.

Warranty

States warranty conditions and limitations, excluding damages from misuse or modifications.

Environmental protection

Measures and regulations for environmental protection related to machine operation.

Installation and Operating Conditions

Ensuring safety

General safety measures for installation and operation, emphasizing warning instructions.

Installation conditions

Requirements for the machine's installation location to prevent accidents and faults.

Installation

Ensuring safety

Safety precautions to follow during the installation process.

Reporting Transport Damage

Procedure for checking and reporting any visible or hidden transport damage.

Creating the air connection

Steps for establishing the connection to the compressed air main.

Disconnect the compressed air connection

Instructions on how to safely disconnect the machine from the compressed air consumer.

Connecting the machine to the power supply network

Steps to safely connect the machine to the electrical power supply network.

Initial Start-up

Ensuring safety

Safety measures to be followed before and during the initial installation work.

Instructions to be observed before commissioning

Pre-commissioning checks and procedures to prevent injury and machine damage.

Checking installation and operating conditions

A checklist to confirm installation and operating conditions before commissioning.

Starting the machine for the first time

Procedure for the initial start-up of the machine using the 'ON' key.

Adjusting the required pressure

Instructions on how to adjust the machine's required pressure to operating conditions.

Operation

Switching the machine on and off

Instructions for turning the machine on and off using the control panel keys.

Acknowledging messages

Procedure for acknowledging system messages, faults, and maintenance indicators.

Service menu

Details on accessing and utilizing the various service menu functions.

Fault Recognition and Rectification

Basic instructions

General guidance and principles for identifying and rectifying faults.

Fault messages (machine shut down)

Lists fault codes, their meanings, and recommended actions for machine shutdown faults.

Maintenance

Ensuring safety

Safety precautions to be followed before and during maintenance work.

Following the maintenance plan

Guidance on adhering to the maintenance schedule based on operating conditions.

Replacing the air filter

Step-by-step instructions for replacing the machine's air filter.

Checking the safety valve

Procedure to regularly check the safety valve to prevent sticking.

Venting the machine (de-pressurising)

How to safely vent the machine before undertaking maintenance on the pressure system.

Venting the crankcase (de-pressurising)

Procedure to de-pressurise the crankcase before performing service functions.

Documenting maintenance and service work

Guidance on logging all maintenance and service tasks performed on the machine.

Spares, Operating Materials, Service

Note the nameplate

Emphasizes the importance of the nameplate for identifying the machine and ordering service.

Ordering consumable parts

Guidance on ordering original consumable parts and using authorized service technicians.

KAESER AIR SERVICE

Details the services offered by KAESER AIR SERVICE, including maintenance agreements.

Replacement parts for service and repair

Instructions for planning material requirements and ordering spare parts for service.

Decommissioning, Storage and Transport

De-commissioning

Procedures for decommissioning the machine when it is not needed or is to be moved.

Packing

Guidelines for suitable transport packaging to protect the machine from damage.

Storage

Recommendations for appropriate storage conditions to prevent corrosion and damage.

Transport

Safety measures and guidelines for transporting the machine.

Disposal

Procedures for disposing of the machine and its components responsibly.

Annex

Dimensional Drawing

Technical drawings of the machine with detailed dimensions and connection points.

Pipeline and instrument flow diagram (P&I diagram)

The P&I diagram illustrating the system's pipeline and instrument layout.

Electrical Diagram

Schematic diagrams detailing the machine's electrical system and components.

Regarding this document

Using this document

Information about the service manual and its use throughout the machine's life phases.

Further documents

Lists additional documents intended to assist in safe operation, like Declaration of Conformity.

Copyright

States that the operating manual is protected by copyright and queries should be directed to KAESER.

Symbols and labels

Explains the symbols and labels used throughout the document for warnings and information.

Technical Specifications

Nameplate

Information on the machine's nameplate, including model type and technical details.

Weight

Provides the weight specifications for the machine, noting actual weight depends on fitted equipment.

Compressor block

Technical details of the compressor block, including flow rate and number of cylinders.

Flow rate

Specifies the flow rate of the compressor in relation to the set required pressure.

Ambient conditions

Defines the permissible ambient conditions for machine installation and operation.

Ventilation

Details the minimum guide values for machine ventilation that must be maintained.

Pressure

Provides details about pressure specifications, including safety valve settings.

Noise emission

Information on sound power and emission sound pressure levels according to standards.

Motor power and speed

Specifications for the compressor motor's power output and operating speed range.

Electrical connection

Requirements and data for connecting the machine to the electrical power supply.

Safety and Responsibility

Basic instructions

Fundamental safety instructions for machine operation, highlighting potential dangers.

Intended use

Defines the proper and improper uses of the machine, stating manufacturer liability.

Improper use

Lists prohibited actions and specific uses considered improper for the machine.

Users responsibilities

Outlines user obligations for safe operation, installation, and maintenance.

Dangers

Identifies potential hazards that can occur during machine operation.

Safety devices

Information on provided safety devices and the importance of not modifying them.

Safety signs

Explains the meaning and location of safety signs used on the machine.

In emergency

Provides guidance on actions to take in emergency situations, including fire fighting.

Warranty

States warranty conditions and limitations, excluding damages from misuse or modifications.

Environmental protection

Measures and regulations for environmental protection related to machine operation.

Installation and Operating Conditions

Ensuring safety

General safety measures for installation and operation, emphasizing warning instructions.

Installation conditions

Requirements for the machine's installation location to prevent accidents and faults.

Installation

Ensuring safety

Safety precautions to follow during the installation process.

Reporting Transport Damage

Procedure for checking and reporting any visible or hidden transport damage.

Creating the air connection

Steps for establishing the connection to the compressed air main.

Disconnect the compressed air connection

Instructions on how to safely disconnect the machine from the compressed air consumer.

Connecting the machine to the power supply network

Steps to safely connect the machine to the electrical power supply network.

Initial Start-up

Ensuring safety

Safety measures to be followed before and during the initial installation work.

Instructions to be observed before commissioning

Pre-commissioning checks and procedures to prevent injury and machine damage.

Checking installation and operating conditions

A checklist to confirm installation and operating conditions before commissioning.

Starting the machine for the first time

Procedure for the initial start-up of the machine using the 'ON' key.

Adjusting the required pressure

Instructions on how to adjust the machine's required pressure to operating conditions.

Operation

Switching the machine on and off

Instructions for turning the machine on and off using the control panel keys.

Acknowledging messages

Procedure for acknowledging system messages, faults, and maintenance indicators.

Service menu

Details on accessing and utilizing the various service menu functions.

Fault Recognition and Rectification

Basic instructions

General guidance and principles for identifying and rectifying faults.

Fault messages (machine shut down)

Lists fault codes, their meanings, and recommended actions for machine shutdown faults.

Maintenance

Ensuring safety

Safety precautions to be followed before and during maintenance work.

Following the maintenance plan

Guidance on adhering to the maintenance schedule based on operating conditions.

Replacing the air filter

Step-by-step instructions for replacing the machine's air filter.

Checking the safety valve

Procedure to regularly check the safety valve to prevent sticking.

Venting the machine (de-pressurising)

How to safely vent the machine before undertaking maintenance on the pressure system.

Venting the crankcase (de-pressurising)

Procedure to de-pressurise the crankcase before performing service functions.

Documenting maintenance and service work

Guidance on logging all maintenance and service tasks performed on the machine.

Spares, Operating Materials, Service

Note the nameplate

Emphasizes the importance of the nameplate for identifying the machine and ordering service.

Ordering consumable parts

Guidance on ordering original consumable parts and using authorized service technicians.

KAESER AIR SERVICE

Details the services offered by KAESER AIR SERVICE, including maintenance agreements.

Replacement parts for service and repair

Instructions for planning material requirements and ordering spare parts for service.

Decommissioning, Storage and Transport

De-commissioning

Procedures for decommissioning the machine when it is not needed or is to be moved.

Packing

Guidelines for suitable transport packaging to protect the machine from damage.

Storage

Recommendations for appropriate storage conditions to prevent corrosion and damage.

Transport

Safety measures and guidelines for transporting the machine.

Disposal

Procedures for disposing of the machine and its components responsibly.

Annex

Dimensional Drawing

Technical drawings of the machine with detailed dimensions and connection points.

Pipeline and instrument flow diagram (P&I diagram)

The P&I diagram illustrating the system's pipeline and instrument layout.

Electrical Diagram

Schematic diagrams detailing the machine's electrical system and components.

KAESER KOMPRESSOREN i.Comp 3 Specifications

General IconGeneral
BrandKAESER KOMPRESSOREN
Modeli.Comp 3
CategoryAir Compressor
LanguageEnglish

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