Home
KAESER KOMPRESSOREN
Air Compressor
i.Comp 3
KAESER KOMPRESSOREN i.Comp 3 User Manual
4
of 1
of 1 rating
80 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Operator manual
Reciprocating compressor
i.Comp 3
No.: 901731 24E
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
www.kaeser.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Regarding this Document Using this Document
11
Further Documents
11
Copyright
11
Symbols and Labels
11
Warnings
11
Tab. 1 Danger Levels and Their Definition (Personal Injury)
11
Potential Damage Warnings
12
Other Alert Notes and Their Symbols
12
Tab. 2 Danger Levels and Their Definition (Damage to Property)
12
2 Technical Specifications Nameplate
14
Weight
14
Tab. 3 Reciprocating Compressor Nameplate
14
Tab. 4 Weight
14
Compressor Block
15
Flow Rate
15
Flow Rate Q [L/Min] at Maximum Required Pressure of 11 Bar
15
Fig. 1 Flow Rate and Control Range
15
Tab. 5 Compressor Block
15
Flow Rate Q [L/Min] at Maximum Required Pressure of 11 Bar
16
Ambient Conditions
16
Ventilation
16
Tab. 6 Flow Rate 100 - 127V / 11,0 Bar
16
Tab. 7 Flow Rate 200 - 240V / 11,0 Bar
16
Tab. 8 Ambient Conditions
16
Tab. 9 Ventilation
16
Pressure
17
Noise Emission
17
Motor Power and Speed
17
Electrical Connection
17
Tab. 10 Safety Valve Actuating Pressure
17
Tab. 11 Sound Emission
17
Tab. 12 Motor Power and Speed
17
Electrical Connection Data
18
Tab. 13 Rated Voltage 100 - 127V / 1 / 50/60Hz
18
Tab. 14 Rated Voltage 200 - 240V / 1 / 50/60Hz
19
3 Safety and Responsibility Basic Instructions
20
Intended Use
20
Improper Use
20
User's Responsibilities
21
Observe Statutory and Universally Accepted Regulations
21
Determining Personnel
21
Complying with Inspection Schedules and Accident Prevention Regulations
21
Dangers
21
Safely Dealing with Sources of Danger
22
Safe Machine Operation
23
Organisational Measures
25
Safety Devices
25
Safety Signs
26
Fig. 2 Location of Safety Signs
26
In Emergency
27
Correct Fire Fighting
27
Warranty
27
Tab. 15 Safety Signs
27
Environmental Protection
28
4 Design and Function
29
Machine Operation
29
Fig. 3 Machine Operation
29
Safety Devices
30
Operating Points and Control Mode
30
Machine Operating Points
30
Control Mode
30
I.comp CONTROLLER
31
Fig. 4 Controller Switching Points
31
Control Panel
32
Fig. 5 Keys - Overview
32
Fig. 6 Displays Overview
32
Tab. 16 Keys
32
Tab. 17 Displays
33
5 Installation and Operating Conditions
34
Ensuring Safety
34
Installation Conditions
34
Risk of Falling Due to Vibrations or Negligence
35
Ensuring Ventilation
35
Operation in a Compressed Air Network
35
Fig. 7 Cooling Air
35
6 Installation
36
Ensuring Safety
36
Reporting Transport Damage
37
Creating the Air Connection
37
Disconnect the Compressed Air Connection
37
Fig. 8 Creating the Air Connection
37
Fig. 9 Disconnect the Compressed Air Connection
37
Connecting the Machine to the Power Supply Network
38
7 Initial Start-Up Ensuring Safety
39
Instructions to be Observed before Commissioning
40
Checking Installation and Operating Conditions
40
Starting the Machine for the First Time
40
Tab. 18 Re-Commissioning after Storage/Standstill of Machine
40
Tab. 19 Check List of Installation Conditions
40
Adjusting the Required Pressure
41
8 Operation
42
Switching the Machine on and off
42
Switching on
42
Switching off
42
Fig. 10 Switching the Machine on and off
42
Activating/Deactivating the LOAD/PARTIAL LOAD Control Mode
43
Acknowledging Messages
43
Fig. 11 Acknowledging Messages
43
Service Menu
44
Activating the Service Menu
44
Deactivating the Service Menu
45
Service Function 1: Condensate
45
Service Function 2: Leakage Test
45
Service Function 3: Safety Valve
46
Service Function 4: Maintenance Number
47
Service Function 5: Fault Message Number
47
9 Fault Recognition and Rectification
48
Basic Instructions
48
Fault Messages (Machine Shut Down)
48
Tab. 20 Fault Messages
49
Tab. 21 Warning Display
49
10 Maintenance
50
Ensuring Safety
50
Following the Maintenance Plan
51
Document Maintenance Work
51
Regular Maintenance and Service Work
51
Replacing the Air Filter
52
Checking the Safety Valve
52
Fig. 12 Replace the Air Filter
52
Tab. 22 Maintenance and Service Work
52
Venting the Machine (De-Pressurising)
53
Fig. 13 Check the Safety Valve
53
Venting the Crankcase (De-Pressurising)
54
Fig. 14 Venting the Machine
54
Fig. 15 Venting the Crankcase
55
Documenting Maintenance and Service Work
56
Tab. 23 Logged Maintenance Tasks
56
11 Spares, Operating Materials, Service
57
Note the Nameplate
57
Ordering Consumable Parts
57
Kaeser Air Service
57
Replacement Parts for Service and Repair
57
Tab. 24 Consumable Parts
57
12 1 Decommissioning, Storage and Transport
69
Commissioning
69
Packing
69
Storage
70
Transport
70
Safety
70
Disposal
70
13 Annex
71
Dimensional Drawing
71
Pipeline and Instrument Flow Diagram (P&I Diagram)
74
Electrical Diagram
77
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the KAESER KOMPRESSOREN i.Comp 3 and is the answer not in the manual?
Ask a question
KAESER KOMPRESSOREN i.Comp 3 Specifications
General
Brand
KAESER KOMPRESSOREN
Model
i.Comp 3
Category
Air Compressor
Language
English
Related product manuals
KAESER KOMPRESSOREN SX
122 pages
KAESER KOMPRESSOREN M170
280 pages
MOBILAIR M58utility
254 pages
SIGMA CONTROL SMART M114
364 pages
SIGMA CONTROL SMART MOBILAIR M82
418 pages
KAESER KOMPRESSOREN KCF 25
24 pages
Need help?
General
To Next Page
