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KAESER KOMPRESSOREN M170 - User Manual

KAESER KOMPRESSOREN M170
280 pages
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Service Manual
Screw Compressor
M170 SIGMA CONTROL MOBIL
No.: 9_9425 01 E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

Questions and Answers

  • A
    AliSep 9, 2025
    How does the oil separator tank do

    Summary

    Technical Specification

    Nameplate

    Details on the machine's designation and important technical information found on the nameplate.

    List of Options

    Overview of all possible options that can be fitted to the machine.

    Machine (without options)

    Technical specifications of the machine when no optional equipment is fitted.

    Chassis

    Technical details related to the machine's chassis, including weights and tyre specifications.

    Compressor

    Technical data for the compressor, including working pressure, FAD, and temperature specifications.

    Engine

    Technical specifications for the engine, including data, oil, and coolant recommendations.

    Options

    Details on various optional equipment available for the machine.

    Safety and Responsibility

    Basic Information

    General safety regulations and potential dangers associated with machine operation.

    Specified use

    Defines the intended use of the machine and liabilities for incorrect applications.

    Improper Use

    Lists prohibited uses of the machine and compressed air.

    Users Responsibilities

    Outlines user obligations regarding regulations, personnel, and inspections.

    Dangers

    Details various dangers during operation, including exhaust fumes, fire, and forces of compression.

    Safety Devices

    Information on safety devices and their importance for safe operation.

    Safety signs

    Illustrates and explains the meaning of various safety signs used on the machine.

    Design and Function

    Bodywork

    Description of the machine's exterior and its functional aspects.

    Component identification

    Diagrams identifying key components of the machine.

    Machine function

    Explanation of the machine's core functionality without options.

    Operating modes and control modes

    Details on how the machine operates and its control modes.

    Safety devices

    Description of safety devices like monitoring functions and quick stop buttons.

    SIGMA CONTROL MOBIL keys and displays

    Overview of the keys and displays on the SIGMA CONTROL MOBIL instrument panel.

    SIGMA CONTROL MOBIL function

    Explanation of the SIGMA CONTROL MOBIL's display and operating sequences.

    List of menus

    Navigation through the SIGMA CONTROL MOBIL menus and options.

    Air treatment options

    Description of possible air treatment options fitted to the machine.

    Low temperature equipment option

    Details on special equipment for operation in extremely low temperatures.

    Start;stop;automatic option

    Configuration of automatic engine start/stop and battery trickle charging.

    Transport options

    Description of various transport chassis and stationary frame options.

    Installation and Operating Conditions

    Safety

    Safety precautions to be observed during installation and operation.

    Installation conditions

    Requirements for the installation site, including ground stability and ventilation.

    Installation

    Safety

    Instructions for safe installation and information on authorized personnel.

    Reporting Transport Damage

    Procedure for checking and reporting any transport damage.

    Fitting the towbar

    Instructions for fitting and re-assembling the towbar.

    Adjusting the chassis

    Procedures for adjusting the chassis, including towbar height and towing eye.

    Initial Start-up

    Safety

    Safety instructions for commissioning and recommissioning the machine.

    Instructions to be observed before commissioning or recommissioning

    Procedures to follow before initial start-up or recommissioning.

    Checking installation and operating conditions

    Checklist for confirming installation and operating conditions before starting.

    Setting the displayed units

    How to set the units for temperature and pressure display.

    Entering a password

    Procedure for entering passwords to access settings and functions.

    Engine settings

    Configuration of engine parameters like starter time and cool-down period.

    Changing the parameters of the start;stop;automatic option

    Adjusting parameters for automatic start/stop operation.

    After storing the machine for a long period

    Measures for recommissioning the machine after prolonged storage.

    Low-temperature operation (winter)

    Guidelines for operating the machine in low ambient temperatures.

    Activating the battery trickle charging

    Instructions for activating the battery trickle charging system.

    Operation

    Safety

    Safety instructions for ensuring safe operation of the machine.

    Starting and stopping

    Procedures for starting, running, and stopping the machine.

    Setting the output pressure

    How to adjust the output pressure via the instrument panel.

    Shutting down the machine

    Procedure for shutting down the machine, including cool-down phase.

    Setting parameters

    Overview of parameter settings within the controller's settings menu.

    Acknowledging alarm, warning and maintenance messages

    How to acknowledge and manage messages displayed by the controller.

    Displaying machine operating data

    How to view engine and compressor operating data via the display.

    Using the external fuel pump option

    Instructions for operating the external fuel pump via the controller.

    Fault Recognition and Rectification

    Basic instructions

    General guidelines for fault rectification and contacting service.

    SIGMA CONTROL MOBIL messages

    Explanation of alarm, warning, and maintenance messages from the controller.

    Engine faults and alarms

    Troubleshooting engine-related faults and alarms.

    Compressor faults and alarms

    Troubleshooting compressor-related faults and alarms.

    Maintenance

    Safety

    Safety precautions for performing maintenance work on the machine.

    Maintenance message on the controller

    Understanding and acknowledging maintenance messages from the controller.

    Maintenance schedules

    Overview of scheduled maintenance tasks and intervals.

    Engine

    Detailed maintenance procedures for the engine components.

    Compressor

    Detailed maintenance procedures for the compressor components.

    Chassis

    Maintenance procedures related to the machine's chassis and running gear.

    Options

    Maintenance procedures specific to various optional equipment.

    Spares, Operating Materials, Service

    Note the Nameplate

    Importance of the nameplate for identification and ordering spares.

    Ordering consumable parts and operating materials

    Information on genuine KAESER parts and the risks of using unsuitable ones.

    KAESER AIR SERVICE

    Benefits and offerings of the KAESER AIR SERVICE maintenance agreement.

    Decommissioning, Storage and Transport

    De-commissioning

    Procedures for temporary and long-term decommissioning of the machine.

    Transport

    Guidelines for safely transporting the machine by road, crane, or forklift.

    Storage

    Recommendations for storing the machine to prevent damage from moisture and frost.

    Disposal

    Procedures for safely disposing of the machine and its fluids.

    Annex

    Marking

    Identification markings on the machine, including nameplates and VIN.

    Pipeline and instrument flow diagram (P+I diagram)

    Schematic diagrams illustrating the machine's fluid and instrument lines.

    Dimensional drawings

    Technical drawings showing the dimensions of the machine for various options.

    Wiring diagrams

    Electrical diagrams showing the machine's wiring connections.

    Fuel circulation diagram

    Diagram illustrating the fuel flow within the engine system.

    SIGMA CONTROL MOBIL message codes

    List and explanation of all message codes generated by the SIGMA CONTROL MOBIL.

    Operating instructions for compressed air filter (combination filter)

    Detailed instructions for the operation and maintenance of combination filters.

    Operating instructions for compressed air filter (fresh air filter)

    Detailed instructions for the operation and maintenance of fresh air filters.

    KAESER KOMPRESSOREN M170 Specifications

    General IconGeneral
    BrandKAESER KOMPRESSOREN
    ModelM170
    CategoryAir Compressor
    LanguageEnglish

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