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KAESER KOMPRESSOREN M170 - User Manual

KAESER KOMPRESSOREN M170
280 pages
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Service Manual
Screw Compressor
M170 SIGMA CONTROL MOBIL
No.: 9_9425 01 E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

Questions and Answers

Summary

Technical Specification

Nameplate

Details on the machine's designation and important technical information found on the nameplate.

List of Options

Overview of all possible options that can be fitted to the machine.

Machine (without options)

Technical specifications of the machine when no optional equipment is fitted.

Chassis

Technical details related to the machine's chassis, including weights and tyre specifications.

Compressor

Technical data for the compressor, including working pressure, FAD, and temperature specifications.

Engine

Technical specifications for the engine, including data, oil, and coolant recommendations.

Options

Details on various optional equipment available for the machine.

Safety and Responsibility

Basic Information

General safety regulations and potential dangers associated with machine operation.

Specified use

Defines the intended use of the machine and liabilities for incorrect applications.

Improper Use

Lists prohibited uses of the machine and compressed air.

Users Responsibilities

Outlines user obligations regarding regulations, personnel, and inspections.

Dangers

Details various dangers during operation, including exhaust fumes, fire, and forces of compression.

Safety Devices

Information on safety devices and their importance for safe operation.

Safety signs

Illustrates and explains the meaning of various safety signs used on the machine.

Design and Function

Bodywork

Description of the machine's exterior and its functional aspects.

Component identification

Diagrams identifying key components of the machine.

Machine function

Explanation of the machine's core functionality without options.

Operating modes and control modes

Details on how the machine operates and its control modes.

Safety devices

Description of safety devices like monitoring functions and quick stop buttons.

SIGMA CONTROL MOBIL keys and displays

Overview of the keys and displays on the SIGMA CONTROL MOBIL instrument panel.

SIGMA CONTROL MOBIL function

Explanation of the SIGMA CONTROL MOBIL's display and operating sequences.

List of menus

Navigation through the SIGMA CONTROL MOBIL menus and options.

Air treatment options

Description of possible air treatment options fitted to the machine.

Low temperature equipment option

Details on special equipment for operation in extremely low temperatures.

Start;stop;automatic option

Configuration of automatic engine start/stop and battery trickle charging.

Transport options

Description of various transport chassis and stationary frame options.

Installation and Operating Conditions

Safety

Safety precautions to be observed during installation and operation.

Installation conditions

Requirements for the installation site, including ground stability and ventilation.

Installation

Safety

Instructions for safe installation and information on authorized personnel.

Reporting Transport Damage

Procedure for checking and reporting any transport damage.

Fitting the towbar

Instructions for fitting and re-assembling the towbar.

Adjusting the chassis

Procedures for adjusting the chassis, including towbar height and towing eye.

Initial Start-up

Safety

Safety instructions for commissioning and recommissioning the machine.

Instructions to be observed before commissioning or recommissioning

Procedures to follow before initial start-up or recommissioning.

Checking installation and operating conditions

Checklist for confirming installation and operating conditions before starting.

Setting the displayed units

How to set the units for temperature and pressure display.

Entering a password

Procedure for entering passwords to access settings and functions.

Engine settings

Configuration of engine parameters like starter time and cool-down period.

Changing the parameters of the start;stop;automatic option

Adjusting parameters for automatic start/stop operation.

After storing the machine for a long period

Measures for recommissioning the machine after prolonged storage.

Low-temperature operation (winter)

Guidelines for operating the machine in low ambient temperatures.

Activating the battery trickle charging

Instructions for activating the battery trickle charging system.

Operation

Safety

Safety instructions for ensuring safe operation of the machine.

Starting and stopping

Procedures for starting, running, and stopping the machine.

Setting the output pressure

How to adjust the output pressure via the instrument panel.

Shutting down the machine

Procedure for shutting down the machine, including cool-down phase.

Setting parameters

Overview of parameter settings within the controller's settings menu.

Acknowledging alarm, warning and maintenance messages

How to acknowledge and manage messages displayed by the controller.

Displaying machine operating data

How to view engine and compressor operating data via the display.

Using the external fuel pump option

Instructions for operating the external fuel pump via the controller.

Fault Recognition and Rectification

Basic instructions

General guidelines for fault rectification and contacting service.

SIGMA CONTROL MOBIL messages

Explanation of alarm, warning, and maintenance messages from the controller.

Engine faults and alarms

Troubleshooting engine-related faults and alarms.

Compressor faults and alarms

Troubleshooting compressor-related faults and alarms.

Maintenance

Safety

Safety precautions for performing maintenance work on the machine.

Maintenance message on the controller

Understanding and acknowledging maintenance messages from the controller.

Maintenance schedules

Overview of scheduled maintenance tasks and intervals.

Engine

Detailed maintenance procedures for the engine components.

Compressor

Detailed maintenance procedures for the compressor components.

Chassis

Maintenance procedures related to the machine's chassis and running gear.

Options

Maintenance procedures specific to various optional equipment.

Spares, Operating Materials, Service

Note the Nameplate

Importance of the nameplate for identification and ordering spares.

Ordering consumable parts and operating materials

Information on genuine KAESER parts and the risks of using unsuitable ones.

KAESER AIR SERVICE

Benefits and offerings of the KAESER AIR SERVICE maintenance agreement.

Decommissioning, Storage and Transport

De-commissioning

Procedures for temporary and long-term decommissioning of the machine.

Transport

Guidelines for safely transporting the machine by road, crane, or forklift.

Storage

Recommendations for storing the machine to prevent damage from moisture and frost.

Disposal

Procedures for safely disposing of the machine and its fluids.

Annex

Marking

Identification markings on the machine, including nameplates and VIN.

Pipeline and instrument flow diagram (P+I diagram)

Schematic diagrams illustrating the machine's fluid and instrument lines.

Dimensional drawings

Technical drawings showing the dimensions of the machine for various options.

Wiring diagrams

Electrical diagrams showing the machine's wiring connections.

Fuel circulation diagram

Diagram illustrating the fuel flow within the engine system.

SIGMA CONTROL MOBIL message codes

List and explanation of all message codes generated by the SIGMA CONTROL MOBIL.

Operating instructions for compressed air filter (combination filter)

Detailed instructions for the operation and maintenance of combination filters.

Operating instructions for compressed air filter (fresh air filter)

Detailed instructions for the operation and maintenance of fresh air filters.

KAESER KOMPRESSOREN M170 Specifications

General IconGeneral
BrandKAESER KOMPRESSOREN
ModelM170
CategoryAir Compressor
LanguageEnglish

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