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KAESER KOMPRESSOREN SX - User Manual

KAESER KOMPRESSOREN SX
122 pages
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Service Manual
Screw Compressor
SX SIGMA CONTROL BASIC
9_6919 04 E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the KAESER KOMPRESSOREN SX and is the answer not in the manual?

Summary

Regarding this document

Using the Document

Guidance on how to use this service manual for machine operation and information.

Symbols and Identification

Explanation of warning symbols, signal words, and other important notations used in the manual.

Technical Specification

Nameplate

Details about the machine's designation and technical information found on the nameplate.

Temperature

Specifies operating temperature ranges for the machine and its components.

Ambient conditions

Defines permissible ambient temperature, altitude, and humidity for operation.

Safety and Responsibility

Basic Information

General safety principles and potential dangers associated with machine operation.

Users Responsibilities

Defines user obligations regarding safety regulations, qualified personnel, and maintenance schedules.

Dangers

Identifies potential hazards such as electrical, mechanical, thermal, and noise risks.

Design and Function

Enclosure

Description of the machine's enclosure, its functions, and limitations.

Function

Explanation of the internal workings and components of the screw compressor.

Operating modes and control modes

Details on how the machine operates and the different control modes available.

Installation and Operating Conditions

Safety

Safety precautions to be observed during installation and operation of the machine.

Installation conditions

Requirements and recommendations for the machine's installation location and environment.

Operating the Machine in an Air System

Guidelines for integrating the compressor into an existing compressed air system.

Installation

Safety

Basic safety instructions for performing installation work on the machine.

Making the Power Supply Connection

Procedure for safely connecting the machine to the electrical power supply.

Connecting the remote contact LOAD-IDLE control

Instructions for wiring the remote control for LOAD-IDLE operation.

Initial Start-up

Safety

Essential safety measures before and during the initial start-up of the machine.

Checking installation and operating conditions

Checklist of procedures to follow before initially starting the machine.

Filling cooling oil into the airend

Procedure for adding the correct amount of cooling oil to the airend before operation.

Operation

Switching on and off

Step-by-step guide for starting and stopping the machine using the control panel.

Switching Off in an Emergency and Switching On again

Procedure for using the emergency stop and restarting the machine safely.

Setting parameters

How to adjust operational parameters on the SIGMA CONTROL BASIC controller.

Fault Recognition and Rectification

Basic Information

Overview of fault types and general procedures for troubleshooting.

Alarm messages (machine stop)

Details of alarm codes, their meanings, and recommended remedies for machine shutdown.

Warning messages

Information on warning codes, their meanings, and necessary actions to resolve them.

Maintenance

Safety

Safety instructions and precautions for performing maintenance tasks on the machine.

Maintenance Schedule

Recommended maintenance intervals and tasks based on operating hours and conditions.

Cooler: Cleaning or Renewing the Filter Mats

Procedure for cleaning or replacing filter mats in the cooler for optimal performance.

Spares, Operating Materials, Service

Ordering consumable parts and operating materials

Information on how to order genuine Kaeser spare parts and operating materials.

KAESER AIR SERVICE

Description of Kaeser's service offerings for maintenance and support.

Decommissioning, Storage and Transport

Putting Out of Operation

Procedures for temporarily or permanently taking the machine out of service.

Transporting

Guidelines and safety precautions for transporting the machine using forklifts or cranes.

Disposal

Instructions for the safe and environmentally responsible disposal of the machine and its components.

Annex

Pipeline and instrument flow diagram (P+I diagram)

Schematic diagrams illustrating the machine's piping and instrument layout.

Dimensional Drawing

Technical drawings showing the machine's dimensions and physical layout.

Electrical Diagram

Wiring diagrams and schematics for the machine's electrical system.

Summary

Regarding this document

Using the Document

Guidance on how to use this service manual for machine operation and information.

Symbols and Identification

Explanation of warning symbols, signal words, and other important notations used in the manual.

Technical Specification

Nameplate

Details about the machine's designation and technical information found on the nameplate.

Temperature

Specifies operating temperature ranges for the machine and its components.

Ambient conditions

Defines permissible ambient temperature, altitude, and humidity for operation.

Safety and Responsibility

Basic Information

General safety principles and potential dangers associated with machine operation.

Users Responsibilities

Defines user obligations regarding safety regulations, qualified personnel, and maintenance schedules.

Dangers

Identifies potential hazards such as electrical, mechanical, thermal, and noise risks.

Design and Function

Enclosure

Description of the machine's enclosure, its functions, and limitations.

Function

Explanation of the internal workings and components of the screw compressor.

Operating modes and control modes

Details on how the machine operates and the different control modes available.

Installation and Operating Conditions

Safety

Safety precautions to be observed during installation and operation of the machine.

Installation conditions

Requirements and recommendations for the machine's installation location and environment.

Operating the Machine in an Air System

Guidelines for integrating the compressor into an existing compressed air system.

Installation

Safety

Basic safety instructions for performing installation work on the machine.

Making the Power Supply Connection

Procedure for safely connecting the machine to the electrical power supply.

Connecting the remote contact LOAD-IDLE control

Instructions for wiring the remote control for LOAD-IDLE operation.

Initial Start-up

Safety

Essential safety measures before and during the initial start-up of the machine.

Checking installation and operating conditions

Checklist of procedures to follow before initially starting the machine.

Filling cooling oil into the airend

Procedure for adding the correct amount of cooling oil to the airend before operation.

Operation

Switching on and off

Step-by-step guide for starting and stopping the machine using the control panel.

Switching Off in an Emergency and Switching On again

Procedure for using the emergency stop and restarting the machine safely.

Setting parameters

How to adjust operational parameters on the SIGMA CONTROL BASIC controller.

Fault Recognition and Rectification

Basic Information

Overview of fault types and general procedures for troubleshooting.

Alarm messages (machine stop)

Details of alarm codes, their meanings, and recommended remedies for machine shutdown.

Warning messages

Information on warning codes, their meanings, and necessary actions to resolve them.

Maintenance

Safety

Safety instructions and precautions for performing maintenance tasks on the machine.

Maintenance Schedule

Recommended maintenance intervals and tasks based on operating hours and conditions.

Cooler: Cleaning or Renewing the Filter Mats

Procedure for cleaning or replacing filter mats in the cooler for optimal performance.

Spares, Operating Materials, Service

Ordering consumable parts and operating materials

Information on how to order genuine Kaeser spare parts and operating materials.

KAESER AIR SERVICE

Description of Kaeser's service offerings for maintenance and support.

Decommissioning, Storage and Transport

Putting Out of Operation

Procedures for temporarily or permanently taking the machine out of service.

Transporting

Guidelines and safety precautions for transporting the machine using forklifts or cranes.

Disposal

Instructions for the safe and environmentally responsible disposal of the machine and its components.

Annex

Pipeline and instrument flow diagram (P+I diagram)

Schematic diagrams illustrating the machine's piping and instrument layout.

Dimensional Drawing

Technical drawings showing the machine's dimensions and physical layout.

Electrical Diagram

Wiring diagrams and schematics for the machine's electrical system.

KAESER KOMPRESSOREN SX Specifications

General IconGeneral
BrandKAESER KOMPRESSOREN
ModelSX
CategoryAir Compressor
LanguageEnglish

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