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Kango
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900
Kango 900 Service Handbook
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2
Table of Contents
Contents
2
General Notes
5
Part Numbers
5
Greasing the Hammer
6
Technical Information Sheets
6
Defects and Remedies
7
On Site Repairs
8
Replacing a Cut or Damaged Hammer Lead
8
Replacing a Faulty Switch
9
Renewing the Carbon Brushes
9
Removing the Motor and Detaching the Gear Carrier
10
Dismantling the Motor End into Sub-Assemblies
10
Removing the Handle, Top Bearing and Brush Holder Assembly
10
Removing the Switch and Cord
10
Instructions on Motor Sub-Assemblies
11
Removing the Armature and Field Coil
11
Switch Operating Parts in the Handle
11
Terminal Lead Clamps, and Motor Insulating Plate 0103
12
Terminal Pads, and Motor Insulating Plate 00123
12
Top Bearing Spring Assembly
12
Brush Holder Assembly
13
Pinion Bearing Cartridge Assembly
13
Cable Protector Housing and Mains Lead Grommet
14
Cord Guard Housing and Mains Lead Grommet
14
Electrical Testing and Wiring Diagrams
15
Switch Cover Plate Liner and Switch Box Seal
15
Notes on Electrical Testing
15
Testing the Armature
16
Testing Insulation
16
Testing the Complete Hammer
16
Earth Continuity
17
Checking and Cleaning of Motor Parts
17
Radio and T.V.
17
Re-Assembling the Motor
18
Refitting Armature, Field Coil, Brush Holder Assembly and Top Bearing
18
Refitting the Cord and Switch
19
Refitting the Handle and Switch Cover Plate
20
Dismantling the Gear Carrier into Sub-Assemblies
21
Removing the Crank Disc
21
Removing the Crank Disc and 19-Tooth Gear
21
Removing the Clutch and Drive Shaft
21
Instructions on Gear Carrier Sub-Assemblies
22
Checking Piston and Striker
22
Dismantling and Re-Assembling the Non-Adjustable Clutch
22
Dismantling and Re-Assembling the Adjustable Clutch
22
Adjusting the Clutch
23
Re-Assembling the Gear Carrier
24
Meshing the Crank Disc with the Pinion
24
Refitting the Crank Pin Bush, Crank Disc and Gear Carrier
24
Bearings
26
General Comments on Removal and Refitting
26
Big End Bearing
26
Crank Disc Bearings
27
Drive Shaft Bearing in Gear Carrier
29
Drive Shaft Bearing in Transmitter Housing
29
Clutch Shaft Tail Bearing
30
Clutch Shaft Head Bearing
30
39-Tooth Gear Bearing for Non-Adjustable Clutch
31
39-Tooth Gear Bearing for Adjustable Clutch
31
Dismantling the Hammer End
32
Driver Bearing
32
Removing the Transmitter from the Hammer Casing
32
Dismantling the Lever Latch Pin
33
Dismantling the Bar Latch
33
Re-Assembling the Hammer End
34
Refitting the Lever Latch Pin
34
Refitting the Bar Latch
34
Re-Assembling the Transmitter
34
Final Assembly
35
Repacking the Hammer with Grease
36
Final Tests on Re-Assembled Hammers
38
Testing the Clutch
39
Electrical Tests
39
Illustrated List of Service Tools
40
Items from Basic Service Kit
40
Illustrated List of Parts
43
Motor Parts
45
Hammer End Complete Parts
47
Hammer Mechanism and Drill Drive
49
Hammer Casing and Transmitter
51
Detachable Handles
53
List of Torque Settings
55
Identification of Parts in Groups 019, 020, 021, 022 and 072
55
Other manuals for Kango 900
Service And Repair Manual
23 pages
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Kango 900 Specifications
General
Impact Energy
20 J
Blows per Minute
0-4000 bpm
Weight
11 kg
Drilling Capacity
Concrete
Power Source
Corded Electric
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