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KANSAI SPECIAL DFB1404P User Manual

KANSAI SPECIAL DFB1404P
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INSTRUCTION
Industrial
Sewing
Machines
Sixth edition : January 2004
No. 030203
DFB1404P,PMD
DFB1412P,PQ,PS
DFB1412PSM,PTV
DFB1012P,PSM,PQ
DFB1402MR
DFB1412MR

Table of Contents

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KANSAI SPECIAL DFB1404P Specifications

General IconGeneral
Number of Needles4
LubricationAutomatic
FeedDifferential Feed
Needle Gauge6.4 mm
MotorServo Motor

Summary

Introduction to DFB Series

Sewing Machine Specifications

Stitch Type Specification

Defines the stitch type used by the machines.

Machine Model Specifications

Lists different models and their specifications.

Needles and Threading Guide

Needle Selection Guide

Guidance on choosing the correct needles for fabric and thread.

Needle Replacement Procedure

Instructions on how to safely replace a machine needle.

Machine Threading Guide

Step-by-step guide for threading the sewing machine.

Machine Speed and Motor Configuration

Machine Speed and Direction

Specifies machine speed limits and pulley rotation direction.

Motor and Belt Configuration

Details motor type, belt selection, and tension adjustment.

Lubrication Maintenance

Lubrication Oil Type and Filling

Specifies the correct oil and how to fill the machine's oil reservoir.

Oil and Filter Maintenance

Procedures for changing machine oil and the filter element.

Sewing Machine Installation

Machine Table Cutting Dimensions

Provides dimensions and specifications for cutting the machine table.

Sewing Machine Installation Steps

Instructions on how to install the sewing machine onto the table.

Looper Timing Adjustments

Looper Holder Bracket Angle Adjustment

Adjusting the looper's angle and position relative to the needle.

Looper Lateral Movement Adjustment

Adjusting the lateral movement of the looper during its cycle.

Looper to Needle Distance Setting

Setting the correct distance between the looper and the needle.

Needle Bar Height Adjustment

Adjusting the vertical position of the needle bar.

Retainer Looper Timing and Position

Retainer Looper Position Setting

Setting the retainer looper's position relative to the needle.

Retainer Looper Timing Adjustment

Timing the retainer looper's movement with the needle.

Needle Guard Adjustment

Needle Guard Position Adjustment

Adjusting the needle guard's position relative to the needle.

Feed Dog and Stitch Length Settings

Feed Dog Height and Tilt Adjustment

Adjusting the feed dog's height and angle.

Stitch Length Setting

How to set and change the stitch length.

Presser Foot Adjustments

Presser Foot Pressure Adjustment

Setting the appropriate pressure for the presser foot.

Presser Foot Alignment

Aligning the presser foot with the needle drop hole.

Rear Puller Device Operations

Rear Puller Manual Lever Operation

Using the manual lever for fabric positioning.

Rear Puller Pressure Adjustment

Adjusting the pressure of the rear puller.

Rear Puller Feed Amount Adjustment

Adjusting the feeding amount of the rear puller.

Front Puller Device Operations

Front Puller Elastic and Feed Adjustment

Inserting elastic and adjusting the front puller's feed amount.

Stitch Formation Adjustments

Thread Tension Adjustment Guide

Adjusting needle and looper thread tension for proper stitches.

Needle Thread Eyelet Positioning

Setting the position of needle thread eyelets for different models.

Needle Thread Guard Loop Size

Adjusting the needle thread guard for loop size.

Looper Thread Eyelet Position and Timing

Positioning and timing the looper thread eyelet.

PSM Mechanism Operations

PSM Cam Types and Patterns

Overview of the 9 types of cams for decorative patterns.

Decorative Stitch Production with Cams

Instructions for creating decorative stitches using cams.

PSM Cam Replacement Procedure

Procedure for replacing the PSM mechanism cams.

Spreader Timing Adjustment

Adjusting the timing of the spreaders for correct stitch formation.

Spreader Clearance and Tilt Adjustment

Setting the clearance and tilt of the spreaders.

PTV Mechanism Operations

Binder Disassembly and Reassembly

Steps for taking apart and putting back together the binder.

Binder Vertical Position Adjustment

Adjusting the vertical position of the binder.

Binder Finger Positioning

Positioning the binder's fingers relative to the needles.

PQ Adjustment Procedures

PQ Elastic Thread Retainer Movement

Adjusting the retainer for elastic thread movement.

PQ Retainer Alignment with Needle Stroke

Aligning the retainer with the needle bar stroke.

PQ Elastic Thread Tension

Adjusting the tension of the elastic thread.

MR Adjustment Procedures

MR Low Stripper Blade Adjustment

Adjusting the height and position of the low stripper blade.

MR Ruffling Arm Set Adjustment

Adjusting the length and parallelism of the ruffling arm.

MR Ruffling Arm Timing Adjustment

Adjusting the timing of the ruffling arm.

Machine Cleaning

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