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Kawasaki E series - Troubleshoot Manual

Kawasaki E series
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Kawasaki Heavy Industries, Ltd.
902061045DED
Troubleshooting
Manual
Kawasaki Robot Controller
E Series

Other manuals for Kawasaki E series

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Summary

E Series Controller Composition

Controller External Views

Shows external views of the controller main body for various models.

Controller Internal Device Arrangement

Details the arrangement of internal components and external interfaces.

Controller Schematic Diagram

Provides electrical schematic diagrams for different controller models.

Controller Component Descriptions

Teach Pendant Description

Describes the functions, overview, and system configuration of the teach pendant.

1 TA Board (Main CPU) Details

Details the main CPU board, its functions, layout, connectors, LEDs, and DIP switches.

1 TR Board (Power Sequence) Details

Explains the power sequence board's functions, layout, switches, connectors, jumpers, LEDs, and fuses.

Servo Amplifier Unit for 6 Axes Details

Details the servo amplifier unit, including the 1TB board's functions, layout, connectors, jumpers, LEDs, and check pins.

MC Unit and Control Board Details

Details the MC unit, including the 1TU board's main functions, layout, connectors, and LEDs.

1 TQ;1 TV MC Control Board Details

Explains the MC control boards, their main functions, layout, connectors, jumpers, LEDs, and check pins.

Encoder Description

Explains encoder models, main functions, and operational states based on power supply voltage.

DC Power Supply (AVR) Details

Explains the AVR unit, its specifications, main functions, and connectors/voltage adjustment.

Troubleshooting and Error Handling

Initial Troubles and Countermeasures

Addresses initial troubles like power issues, teach pendant non-operability, and robot movement problems.

Steady-State Troubles and Countermeasures

Covers troubles that occur after the robot starts moving, typically indicated by error messages.

Error Classification and Handling

Classifies errors into types (P, W, E, D) and explains robot error processing.

Common Error Examples and Solutions

Provides detailed explanations of common errors, their causes, and countermeasures.

Replacement Procedures and Safety

General Safety Precautions for Replacement

Lists essential precautions for replacing parts, including power off and handling procedures.

Card Rack Parts Replacement

Describes replacement procedures for boards within the card rack, such as 1TA, 1TR, and AVR.

Servo Amplifier Unit Replacement

Details the steps for removing and installing the servo amplifier unit.

MC Unit and Control Board Replacement

Provides instructions for removing and installing the MC unit and its control boards.

Fan Replacement Procedures

Describes fan replacement procedures for different locations within the controller.

Battery Replacement Procedures

Details the procedure for replacing coin batteries and other backup batteries.

Harness Schematic Diagrams

Separate Harness Wire Distribution Lists

Lists wire distribution for separate harnesses for various controller and robot series.

Machine Harness Schematic Diagrams

Provides schematic diagrams for machine harnesses for different robot series (R, Y, Z, M).

Summary

E Series Controller Composition

Controller External Views

Shows external views of the controller main body for various models.

Controller Internal Device Arrangement

Details the arrangement of internal components and external interfaces.

Controller Schematic Diagram

Provides electrical schematic diagrams for different controller models.

Controller Component Descriptions

Teach Pendant Description

Describes the functions, overview, and system configuration of the teach pendant.

1 TA Board (Main CPU) Details

Details the main CPU board, its functions, layout, connectors, LEDs, and DIP switches.

1 TR Board (Power Sequence) Details

Explains the power sequence board's functions, layout, switches, connectors, jumpers, LEDs, and fuses.

Servo Amplifier Unit for 6 Axes Details

Details the servo amplifier unit, including the 1TB board's functions, layout, connectors, jumpers, LEDs, and check pins.

MC Unit and Control Board Details

Details the MC unit, including the 1TU board's main functions, layout, connectors, and LEDs.

1 TQ;1 TV MC Control Board Details

Explains the MC control boards, their main functions, layout, connectors, jumpers, LEDs, and check pins.

Encoder Description

Explains encoder models, main functions, and operational states based on power supply voltage.

DC Power Supply (AVR) Details

Explains the AVR unit, its specifications, main functions, and connectors/voltage adjustment.

Troubleshooting and Error Handling

Initial Troubles and Countermeasures

Addresses initial troubles like power issues, teach pendant non-operability, and robot movement problems.

Steady-State Troubles and Countermeasures

Covers troubles that occur after the robot starts moving, typically indicated by error messages.

Error Classification and Handling

Classifies errors into types (P, W, E, D) and explains robot error processing.

Common Error Examples and Solutions

Provides detailed explanations of common errors, their causes, and countermeasures.

Replacement Procedures and Safety

General Safety Precautions for Replacement

Lists essential precautions for replacing parts, including power off and handling procedures.

Card Rack Parts Replacement

Describes replacement procedures for boards within the card rack, such as 1TA, 1TR, and AVR.

Servo Amplifier Unit Replacement

Details the steps for removing and installing the servo amplifier unit.

MC Unit and Control Board Replacement

Provides instructions for removing and installing the MC unit and its control boards.

Fan Replacement Procedures

Describes fan replacement procedures for different locations within the controller.

Battery Replacement Procedures

Details the procedure for replacing coin batteries and other backup batteries.

Harness Schematic Diagrams

Separate Harness Wire Distribution Lists

Lists wire distribution for separate harnesses for various controller and robot series.

Machine Harness Schematic Diagrams

Provides schematic diagrams for machine harnesses for different robot series (R, Y, Z, M).

Kawasaki E series Specifications

General IconGeneral
BrandKawasaki
ModelE series
CategoryRobotics
LanguageEnglish

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