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Kawasaki R Series - User Manual

Kawasaki R Series
96 pages
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Kawasaki Heavy Industries, Ltd.
902131052DEB
Kawasaki Robot
R Series
Zeroing and Motor
Replacement Manual

Table of Contents

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Summary

Preface

Symbols Used in Manual

Outline of Zeroing Process

Resetting the Encoder Rotation Counter

Resetting the Encoder Rotation Counter

Procedure to reset encoder rotation counter after motor replacement.

Resetting Encoder Counter for Zeroing

Steps for resetting encoder counter specifically for zeroing operations.

Simple Zeroing for All Axes

Simple Zeroing for Individual Axis

Precision Zeroing Procedures

Preparation for Precision Zeroing

Initial steps and tool preparation before precision zeroing.

JT1 Precision Zeroing

Detailed steps for precision zeroing of the JT1 axis.

JT2 Precision Zeroing

Detailed steps for precision zeroing of the JT2 axis.

JT3 Precision Zeroing

Detailed steps for precision zeroing of the JT3 axis.

JT4 Precision Zeroing

Detailed steps for precision zeroing of the JT4 axis.

JT5 Precision Zeroing

Detailed steps for precision zeroing of the JT5 axis.

JT6 Precision Zeroing

Detailed steps for precision zeroing of the JT6 axis.

Precautions for Motor Replacement

Outline of Motor Replacement

Prior to Motor Replacement

Summary of Motor Replacement Work

Tasks Before Motor Replacement

Motor Replacement Procedures

100 W (□40) Motor Replacement

Procedure for replacing the 100W (□40) motor.

100 W (□60) Motor Replacement

Procedure for replacing the 100W (□60) motor.

200 W Motor Replacement

Procedure for replacing the 200W motor.

320 W Motor Replacement

Procedure for replacing the 320W motor.

675 W Motor Replacement

Procedure for replacing the 675W motor.

1.2 kW Motor Replacement

Procedure for replacing the 1.2 kW motor.

2.0 kW Motor Replacement

Procedure for replacing the 2.0 kW motor.

5.0 kW Motor Replacement

Procedure for replacing the 5.0 kW motor.

Adjustment of Timing Belt

Entire Motor Length Adjustment with Shim

Shim Adjustment for 2.0 kW Motor

Procedure for shim adjustment for 2.0 kW motors.

Shim Adjustment for 675 W Motor

Procedure for shim adjustment for 675 W motors.

Appendix: Figures of Motor Replacement

Kawasaki R Series Specifications

General IconGeneral
Axes6
Degrees of Freedom6
Payload3-80 kg (model dependent)
MountingFloor, Angle
ApplicationsAssembly, Material Handling, Dispensing
Protection RatingIP67

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