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Describes the manual's organization and how to locate information effectively.
General precautions and important points before performing service operations.
Visual guides to identify different motorcycle models.
Detailed technical specifications for various motorcycle systems.
Explains the operation and components of the DC-CDI ignition system.
Explains the function and operation of the coasting enricher system.
Provides conversion factors for various units of measurement.
A comprehensive schedule of maintenance tasks and their intervals.
Specifies required torques and locking agents for various fasteners.
Lists standard values and service limits for maintenance items.
Identifies specific tools required for periodic maintenance tasks.
General procedures for fuel system checks.
Illustrated breakdown of carburetor components.
Lists technical specifications for carburetor and air cleaner.
Identifies specific tools needed for carburetor maintenance.
Details on throttle grip and cable inspection, adjustment, and lubrication.
In-depth procedures for carburetor inspection, adjustment, disassembly, and cleaning.
Procedures for air cleaner element and housing maintenance.
Steps for fuel tank removal, installation, inspection, and cleaning.
Specific procedures for the emission control system on California models.
Illustrated breakdown of cylinder head components.
Torque specifications for engine top end fasteners.
Exploded view of camshaft, chain tensioner, and related parts.
Torque specifications for camshaft and chain tensioner components.
Standards and service limits for cylinder head, valves, and piston components.
Standards and service limits for cylinder, piston, and piston rings.
Diagrams illustrating specifications like cam height and runout.
Lists specialized tools for engine top end work.
Procedures related to the clean air system for specific models.
Steps for removing and installing the camshaft chain tensioner.
Detailed procedures for camshaft removal and installation.
Procedures for cylinder compression measurement, removal, installation, and cleaning.
Comprehensive guide to valve inspection, adjustment, removal, installation, and related checks.
Procedures for cylinder and piston removal, installation, and wear measurements.
Procedures for muffler removal and installation.
Illustrated breakdown of clutch components.
Standards and service limits for clutch components.
Lists specialized tools for clutch maintenance.
Procedures for clutch lever and cable inspection, adjustment, installation, and lubrication.
Steps for removing and installing the clutch cover.
Detailed procedures for clutch removal, installation, and plate inspection.
Procedures for primary gear removal and installation.
Illustrated breakdown of engine lubrication system components.
Diagram illustrating the path of engine oil through the system.
Specifications for engine oil and oil pressure.
Lists specialized tools for engine lubrication maintenance.
Procedures for checking oil level and changing engine oil and filter.
Procedures for oil screen removal and installation.
Detailed steps for oil pump removal, installation, disassembly, assembly, and inspection.
Procedures for measuring oil pressure.
Procedure for inspecting the relief valve.
Procedures for oil pipe removal and installation.
Illustrated breakdown of engine mounting components.
Identifies the jack tool used for engine removal and installation.
Detailed procedures for removing the engine from the motorcycle.
Detailed procedures for installing the engine onto the motorcycle.
Final checks, adjustments, and safety warnings after engine installation.
Illustrated breakdown of crankcase components.
Torque specifications for crankcase fasteners.
Exploded view of transmission components.
Torque specifications for transmission fasteners.
Standards and service limits for crankshaft, connecting rod, and transmission parts.
Lists specialized tools and sealants for crankshaft and transmission service.
Procedures for crankcase disassembly.
Procedures for crankcase assembly.
Procedures for damper installation and crankcase bearing installation.
Detailed steps for crankshaft removal, installation, and misalignment correction.
Procedures for measuring connecting rod big end clearances and checking for seizures.
Steps for removing and installing the balancer shaft gear.
Procedures for starter motor clutch removal, installation, disassembly, assembly, and inspection.
Instructions for adjusting, removing, and inspecting the external shift mechanism.
Procedures for transmission shaft removal, installation, disassembly, assembly, and component inspection.
Procedures for transmission assembly and gear checks.
Procedures for shift fork bending, groove wear checks, and gear dog/hole inspection.
Procedures for inspecting and replacing ball bearings and oil seals.
Illustrated breakdown of wheel and tire components.
Standards and service limits for wheel rim, tire pressure, and tread depth.
Lists specialized tools for wheel and tire maintenance.
Procedures for front and rear wheel removal and installation.
Steps for tire removal and installation, including bead breaking and rim protection.
Procedures for hub bearing removal, installation, inspection, and lubrication.
Illustrated breakdown of final drive components.
Standards and service limits for drive chain and sprockets.
Lists specialized tools for final drive maintenance.
Procedures for drive chain inspection, adjustment, wear, lubrication, removal, and installation.
Steps for engine and rear sprocket removal, installation, wear, and warp checks.
Procedures for coupling bearing removal, installation, and wear/lubrication checks.
Procedure for inspecting the rubber dampers in the rear wheel coupling.
Illustrated breakdown of front brake caliper and disc components.
Torque specifications for front brake components.
Exploded view of rear brake components.
Torque specifications for rear brake components.
Standards and service limits for brake pads, discs, drums, and shoes.
Lists specialized tools required for brake maintenance.
Procedures for caliper removal, installation, disassembly, and fluid seal inspection.
Steps for removing and installing front brake pads.
Procedures for master cylinder removal, installation, disassembly, assembly, and inspection.
Procedures for front brake disc removal, installation, wear, and warp inspection.
References to procedures for brake fluid maintenance.
Steps for brake hose removal, installation, and inspection.
Procedures for rear brake pedal position and free play adjustment, and cable maintenance.
Procedures for rear brake panel, drum, shoe, and spring inspection and assembly.
Illustrated breakdown of front fork components.
Standards and service limits for front fork and rear shock absorbers.
Lists specialized tools for suspension maintenance.
Procedures for front fork oil change, removal, installation, disassembly, and assembly.
Procedures for adjusting spring preload, and removing/installing rear shock absorbers.
Procedures for swingarm removal, installation, bearing removal/installation, and pivot check.
Illustrated breakdown of steering components.
Lists specialized tools for steering maintenance.
Procedures for steering inspection and adjustment.
Procedures for steering stem removal and installation.
Procedures for steering stem bearing removal, installation, wear inspection, and lubrication.
Steps for handlebar removal and installation for different models.
Illustrated breakdown of frame components.
Identifies the jack tool used for frame maintenance.
Procedures for removing and installing side covers.
Procedures for removing and installing the seat.
Procedures for removing and installing front and rear fenders.
Procedure for inspecting the frame for damage.
Visual identification of electrical system components.
Illustrated breakdown of starter motor and related components.
Specifications for battery, charging system, ignition system, and starter motor.
Lists specialized tools and sealants for electrical system service.
Detailed wiring diagrams for various motorcycle models.
General safety precautions for electrical system servicing.
Procedures for inspecting wiring and checking continuity.
Procedures for battery removal, installation, and charging.
Steps for servicing the alternator, stator, and regulator/rectifier.
Procedures for inspecting the crankshaft sensor, ignition coil, spark plug, and CDI unit.
Procedures for starter motor removal, installation, disassembly, assembly, and inspection.
Procedures for headlight adjustment, bulb replacement, and AC lighting voltage checks.
Procedures for removing and installing speedometer and indicator units.
Procedures for inspecting various switches and sensors.
Procedures for removing and inspecting fuses.
Diagrams illustrating the routing of cables, wires, and hoses for BN125-A1.
List of components for BN125-A1 routing.
Diagrams illustrating the routing of cables, wires, and hoses for BN125-A1.
List of components for BN125-A1 routing.
Diagrams illustrating the routing for the clean air system.
List of components for Clean Air System routing.
Diagrams illustrating the routing for BN125-A1 to A4.
List of components for BN125-A1 to A4 routing.
Diagrams illustrating the routing for BN125-A5.
List of components for BN125-A5 routing.
Diagrams illustrating routing for Evaporative Emission Control System.
List of components for Evaporative Emission Control System routing.
Guide to diagnosing and resolving common motorcycle problems related to engine starting.
Troubleshooting for fuel/air mixture, compression, and running issues.
Troubleshooting for clutch operation, gear shifting, engine noise, and overheating.
Troubleshooting for handling, stability, brakes, and exhaust smoke.
Troubleshooting for battery and brake issues.
General| Engine Type | 4-stroke, single cylinder, air-cooled |
|---|---|
| Compression Ratio | 9.5:1 |
| Fuel System | Carburetor |
| Ignition | CDI |
| Transmission | 5-speed |
| Final Drive | Chain |
| Front Suspension | 33 mm telescopic fork |
| Rear Suspension | Swingarm with twin shocks |
| Rear Brake | Drum |
| Rear Tire | 130/90-15 |
| Seat Height | 735 mm |
| Frame Type | Tubular steel |
| Front Brake | Disc |
| Fuel Capacity | 12 liters |
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