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Essential pre-service checks and precautions for safe and effective maintenance.
Guidance on identifying engine model and component numbering for accurate service.
Key technical data, dimensions, and performance parameters for the engine.
Schedule of recommended inspections and maintenance tasks based on operating hours.
Specifications for fastener tightening torque and recommended locking agents.
Technical data and standards for periodic maintenance tasks.
List of specialized tools required for performing maintenance procedures.
Summary of key maintenance tasks covering fuel, cooling, lubrication, and top-end systems.
Technical data for the Digital Fuel Injection (DFI) system components.
Diagram and component identification for the Digital Fuel Injection system.
Schematic illustrating electrical connections for the DFI system.
Critical safety precautions to be followed when servicing the electronic fuel injection system.
Technical data and service limits for cooling system components.
Explanation of the pressurized cooling system and its components.
Procedures for coolant inspection, draining, filling, and pressure testing.
Steps for removing, installing, and inspecting the water pump.
Steps for radiator removal, installation, and inspection.
Inspection, replacement, and tensioning of the cooling fan and belt.
Steps for thermostat removal, installation, and operational temperature inspection.
Technical data and service limits for cylinder head, valves, and piston components.
Procedures for compression measurement, head removal, and installation.
Steps for valve clearance adjustment, seat inspection, and repair.
Procedures for piston removal, installation, and wear measurement.
Steps for muffler assembly removal, installation, and inspection.
Technical data and service limits for engine oil, filter, and pump components.
Procedures for checking oil level, changing oil, and replacing the oil filter.
Method for measuring engine oil pressure using specialized gauges.
Steps for removing and inspecting the oil pump and relief valve assembly.
Technical data and service limits for camshaft, crankshaft, and connecting rod components.
Procedures for crankcase cover and crankcase disassembly, assembly, and inspection.
Steps for camshaft and tappet removal, installation, and inspection.
Procedures for crankshaft and connecting rod removal, installation, and inspection.
Technical data and service limits for starter motor components.
Steps for removing and installing the starter motor assembly.
Testing procedures for the starter solenoid and associated electrical circuit.
Procedure for testing the starter motor's operation.
Steps for disassembling and reassembling the starter motor.
Inspection procedures for starter motor brushes, armature, and pinion clutch.
Technical data and service limits for charging and ignition system components.
Schematic illustrating all electrical connections and component layout.
Important safety and handling precautions for electrical system servicing.
Procedures for flywheel, stator, regulator, and charging system inspection.
Procedures for crankshaft sensor, ignition coil, and spark plug service.
Diagnostic guide for common engine malfunctions and their causes.
Troubleshooting guide for issues related to the Digital Fuel Injection system.
Diagnostic guide for common starter motor problems and solutions.
Essential pre-service checks and precautions for safe and effective maintenance.
Guidance on identifying engine model and component numbering for accurate service.
Key technical data, dimensions, and performance parameters for the engine.
Schedule of recommended inspections and maintenance tasks based on operating hours.
Specifications for fastener tightening torque and recommended locking agents.
Technical data and standards for periodic maintenance tasks.
List of specialized tools required for performing maintenance procedures.
Summary of key maintenance tasks covering fuel, cooling, lubrication, and top-end systems.
Technical data for the Digital Fuel Injection (DFI) system components.
Diagram and component identification for the Digital Fuel Injection system.
Schematic illustrating electrical connections for the DFI system.
Critical safety precautions to be followed when servicing the electronic fuel injection system.
Technical data and service limits for cooling system components.
Explanation of the pressurized cooling system and its components.
Procedures for coolant inspection, draining, filling, and pressure testing.
Steps for removing, installing, and inspecting the water pump.
Steps for radiator removal, installation, and inspection.
Inspection, replacement, and tensioning of the cooling fan and belt.
Steps for thermostat removal, installation, and operational temperature inspection.
Technical data and service limits for cylinder head, valves, and piston components.
Procedures for compression measurement, head removal, and installation.
Steps for valve clearance adjustment, seat inspection, and repair.
Procedures for piston removal, installation, and wear measurement.
Steps for muffler assembly removal, installation, and inspection.
Technical data and service limits for engine oil, filter, and pump components.
Procedures for checking oil level, changing oil, and replacing the oil filter.
Method for measuring engine oil pressure using specialized gauges.
Steps for removing and inspecting the oil pump and relief valve assembly.
Technical data and service limits for camshaft, crankshaft, and connecting rod components.
Procedures for crankcase cover and crankcase disassembly, assembly, and inspection.
Steps for camshaft and tappet removal, installation, and inspection.
Procedures for crankshaft and connecting rod removal, installation, and inspection.
Technical data and service limits for starter motor components.
Steps for removing and installing the starter motor assembly.
Testing procedures for the starter solenoid and associated electrical circuit.
Procedure for testing the starter motor's operation.
Steps for disassembling and reassembling the starter motor.
Inspection procedures for starter motor brushes, armature, and pinion clutch.
Technical data and service limits for charging and ignition system components.
Schematic illustrating all electrical connections and component layout.
Important safety and handling precautions for electrical system servicing.
Procedures for flywheel, stator, regulator, and charging system inspection.
Procedures for crankshaft sensor, ignition coil, and spark plug service.
Diagnostic guide for common engine malfunctions and their causes.
Troubleshooting guide for issues related to the Digital Fuel Injection system.
Diagnostic guide for common starter motor problems and solutions.
| Displacement | 851 cc |
|---|---|
| Fuel System | DFI (Digital Fuel Injection) |
| Lubrication | Forced lubrication (wet sump) |
| Cooling System | Water-Cooled |
| Oil Capacity | 3.5 L |
| Ignition System | Electronic |
| Starting System | Electric |