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General| Engine Type | 4-stroke, V-twin, OHV |
|---|---|
| Cooling System | Air-cooled |
| Fuel System | Carburetor |
| Starting System | Electric starter |
| Fuel Type | Gasoline |
| Displacement | 617 cc |
| Bore x Stroke | 76 x 68 mm |
| Ignition System | Magneto |
| Oil Capacity | 1.8 liters |
| Maximum Power | 3600 rpm |
| Maximum Torque | 2400 rpm |
| Lubrication System | Forced lubrication |
Precautions and essential steps before starting engine maintenance.
Details on identifying the specific engine model and cylinder numbering.
Key technical specifications for the FD620D engine.
Scheduled maintenance tasks and intervals for non-U.S. regions.
Scheduled maintenance tasks and intervals for U.S. regions.
Torque specifications and use of locking agents for fasteners.
Diagram illustrating the components of the fuel system.
Technical specifications for fuel system components.
Details on the governor link mechanism, including removal and installation.
Information on carburetor function, adjustment, and service procedures.
Procedures for intake manifold removal, installation, and inspection.
Testing and specifications for the fuel pump.
Service procedures for the air cleaner elements and housing.
Diagram of the cooling system components.
Technical specifications for the cooling system and its parts.
Overview of the engine's pressurized cooling system.
Information on coolant level, deterioration, and draining.
Procedures for water pump removal, installation, disassembly, and inspection.
Service procedures for radiator removal, inspection, and hose maintenance.
Maintenance for the cooling fan and fan belt tension.
Thermostat inspection and testing procedures.
Inspection and replacement procedures for the thermo switch.
Diagram of the engine top end components.
Service limits and standards for engine top end parts.
List of specialized tools required for engine top end service.
Procedures for compression measurement, head removal, and installation.
Inspection and adjustment of valve clearance and seating.
Service procedures for piston removal, installation, and wear checks.
Instructions for muffler removal, installation, and inspection.
Diagram of the lubrication system components.
Diagram illustrating the flow of engine oil through the system.
Technical specifications for engine oil and lubrication components.
Procedures for checking oil level, changing oil, and filter service.
Oil pressure measurement and switch inspection.
Service procedures for the oil pump and relief valve.
Removal, installation, and cleaning of the oil screen filter.
Diagram of camshaft and crankshaft components.
Service limits for camshaft, crankshaft, and connecting rod parts.
Procedures for crankcase splitting, assembly, and inspection.
Service for the breather system, including removal and inspection.
Removal, installation, and inspection of camshaft tappets.
Inspection of camshaft bearing and journal wear.
Service procedures for crankshaft and connecting rod removal/installation.
Diagram of the electrical system components.
Technical specifications for electrical system components.
List of specialized tools for electrical system service.
Schematic diagram of the engine's electrical wiring.
Details on wire harness routing and connections.
Important safety precautions for servicing electrical systems.
Service procedures for the alternator, stator, and regulator.
Information on the ignition system, including coils and igniter.
Service procedures for the starter motor and solenoid.
Systematic troubleshooting steps for engine malfunctions.
Diagnostic guide for starter motor related issues.
