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Kawasaki KX250 - User Manual

Kawasaki KX250
326 pages
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KX250
Motorcycle
Service Manual

Table of Contents

Other manuals for Kawasaki KX250

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Summary

General Information

Before Servicing

Precautions and procedures for preparing the motorcycle for inspection or disassembly.

General Specifications

Detailed technical specifications for the KX250 model, including dimensions and engine details.

Periodic Maintenance

Periodic Maintenance Chart

Chart detailing scheduled maintenance operations based on frequency (hours or races).

Torque and Locking Agent

Lists specific torque values and locking agents required for various fasteners.

Fuel System

Carburetor

Explanation of carburetor function, troubleshooting, and maintenance procedures.

Air Cleaner

Instructions for removing, cleaning, inspecting, and installing the air cleaner element.

Cooling System

Coolant

Procedures for checking coolant level, condition, draining, and filling the system.

Water Pump

Detailed steps for removing, installing, and inspecting the water pump assembly.

Engine Top End

Cylinder Head

Procedures for removing, installing, and inspecting the cylinder head for warp.

Cylinder

Steps for removing, installing, and inspecting the cylinder and piston for wear.

Engine Right Side

Right Engine Cover

Instructions for removing and installing the right engine cover and its components.

Clutch

Detailed procedures for clutch removal, installation, and inspection of components.

Engine Removal;Installation

Engine Removal

Step-by-step guide for safely removing the engine from the motorcycle frame.

Engine Installation

Procedures for reinstalling the engine into the motorcycle frame, including tightening nuts.

Engine Bottom End;Transmission

Transmission Oil

Guidance on checking transmission oil level and performing an oil change.

Crankcase

Instructions for splitting, disassembling, and assembling the crankcase halves.

Wheels;Tires

Wheels (Rims)

Procedures for removing, installing, and inspecting front and rear wheels and rims.

Tires

Steps for tire removal, installation, and inspection of beads and valves.

Final Drive

Drive Chain

Procedures for inspecting, adjusting, removing, and installing the drive chain.

Sprockets

Instructions for removing, installing, and inspecting engine and rear sprockets for wear.

Brakes

Brake Fluid

Guidance on brake fluid inspection, change, and bleeding the brake lines.

Caliper

Steps for removing, installing, disassembling, and assembling the brake caliper.

Master Cylinder

Procedures for removing, installing, and inspecting front and rear master cylinders.

Suspension

Front Fork

Detailed procedures for adjusting air pressure, damping, and changing oil in the front forks.

Rear Suspension (Uni-Trak)

Instructions for adjusting rear shock absorber damping, spring preload, and replacing springs.

Steering

Steering

Procedures for inspecting, adjusting, and removing/installing the steering stem and bearings.

Handlebar

Steps for removing and installing the handlebar, grips, and related components.

Frame

Frame

Instructions for inspecting the frame and removing/installing the rear frame.

Seat

Procedures for removing and installing the motorcycle seat.

Electrical System

Ignition Timing

Steps for adjusting the ignition timing to optimize engine performance.

Flywheel Magneto

Procedures for removing, installing, and inspecting the flywheel magneto.

Appendix

Troubleshooting Guide

A guide to diagnosing and resolving common engine and system problems.

Summary

General Information

Before Servicing

Precautions and procedures for preparing the motorcycle for inspection or disassembly.

General Specifications

Detailed technical specifications for the KX250 model, including dimensions and engine details.

Periodic Maintenance

Periodic Maintenance Chart

Chart detailing scheduled maintenance operations based on frequency (hours or races).

Torque and Locking Agent

Lists specific torque values and locking agents required for various fasteners.

Fuel System

Carburetor

Explanation of carburetor function, troubleshooting, and maintenance procedures.

Air Cleaner

Instructions for removing, cleaning, inspecting, and installing the air cleaner element.

Cooling System

Coolant

Procedures for checking coolant level, condition, draining, and filling the system.

Water Pump

Detailed steps for removing, installing, and inspecting the water pump assembly.

Engine Top End

Cylinder Head

Procedures for removing, installing, and inspecting the cylinder head for warp.

Cylinder

Steps for removing, installing, and inspecting the cylinder and piston for wear.

Engine Right Side

Right Engine Cover

Instructions for removing and installing the right engine cover and its components.

Clutch

Detailed procedures for clutch removal, installation, and inspection of components.

Engine Removal;Installation

Engine Removal

Step-by-step guide for safely removing the engine from the motorcycle frame.

Engine Installation

Procedures for reinstalling the engine into the motorcycle frame, including tightening nuts.

Engine Bottom End;Transmission

Transmission Oil

Guidance on checking transmission oil level and performing an oil change.

Crankcase

Instructions for splitting, disassembling, and assembling the crankcase halves.

Wheels;Tires

Wheels (Rims)

Procedures for removing, installing, and inspecting front and rear wheels and rims.

Tires

Steps for tire removal, installation, and inspection of beads and valves.

Final Drive

Drive Chain

Procedures for inspecting, adjusting, removing, and installing the drive chain.

Sprockets

Instructions for removing, installing, and inspecting engine and rear sprockets for wear.

Brakes

Brake Fluid

Guidance on brake fluid inspection, change, and bleeding the brake lines.

Caliper

Steps for removing, installing, disassembling, and assembling the brake caliper.

Master Cylinder

Procedures for removing, installing, and inspecting front and rear master cylinders.

Suspension

Front Fork

Detailed procedures for adjusting air pressure, damping, and changing oil in the front forks.

Rear Suspension (Uni-Trak)

Instructions for adjusting rear shock absorber damping, spring preload, and replacing springs.

Steering

Steering

Procedures for inspecting, adjusting, and removing/installing the steering stem and bearings.

Handlebar

Steps for removing and installing the handlebar, grips, and related components.

Frame

Frame

Instructions for inspecting the frame and removing/installing the rear frame.

Seat

Procedures for removing and installing the motorcycle seat.

Electrical System

Ignition Timing

Steps for adjusting the ignition timing to optimize engine performance.

Flywheel Magneto

Procedures for removing, installing, and inspecting the flywheel magneto.

Appendix

Troubleshooting Guide

A guide to diagnosing and resolving common engine and system problems.

Kawasaki KX250 Specifications

General IconGeneral
Displacement249cc
IgnitionDigital CDI
Front Tire80/100-21
Engine Type2-stroke single
Bore x Stroke66.4mm x 72.0mm
Fuel SystemKeihin PWK38 carburetor
Transmission5-speed
Front Suspension48mm inverted telescopic fork
Rear SuspensionUni-Trak linkage system
Rear BrakesSingle 240mm disc with single-piston caliper
Overall Width820mm
Seat Height950mm

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