EasyManua.ls Logo

Kawasaki Z750S - User Manual

Kawasaki Z750S
571 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Z750S
Motorcycle
Service Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Kawasaki Z750S and is the answer not in the manual?

Summary

General Information

Before Servicing

Precautions and guidelines for performing inspection, disassembly, and reassembly of general parts.

Model Identification

Illustrations showing left and right side views for model identification.

General Specifications

Detailed technical specifications for dimensions, performance, engine, drive train, frame, and electrical equipment.

Periodic Maintenance

Periodic Maintenance Chart

Scheduled maintenance tasks based on frequency and odometer readings.

Specifications

Standard and service limit specifications for various components like fuel system, cooling, engine, clutch, wheels, tires, brakes, and electrical system.

Periodic Maintenance Procedures

Detailed instructions for performing regular maintenance tasks on various motorcycle systems.

Fuel System (DFI)

Exploded View

Illustrated breakdown of DFI system parts with numbered components for identification.

Specifications

Technical data for digital fuel injection system components like idle speed, sensors, injectors, and fuel pump.

Troubleshooting the DFI System

Diagnostic flow charts and common issues for DFI system malfunctions, including FI indicator light codes.

Cooling System

Exploded View

Illustrated breakdown of cooling system components with fasteners and torque specifications.

Specifications

Standard and service limit specifications for coolant, radiator cap, and thermostat.

Coolant

Procedures for inspecting coolant condition, level, draining, filling, and pressure testing.

Radiator

Instructions for radiator and fan removal, installation, and inspection of core and fins.

Engine Top End

Exploded View

Illustrated breakdown of engine top end components with fasteners and torque values.

Specifications

Detailed measurements and limits for camshafts, cylinder head, valves, and pistons.

Valves

Procedures for valve clearance inspection, adjustment, removal, installation, and seat repair.

Cylinder, Pistons

Instructions for cylinder and piston removal, installation, wear measurement, and ring inspection.

Clutch

Exploded View

Illustrated breakdown of clutch components with fasteners and torque values.

Specifications

Standard and service limit specifications for clutch lever free play, plates, springs, and housing.

Clutch Plate Assembly Inspection

Procedures for inspecting clutch plate assembly length, friction plate thickness, and wear.

Engine Lubrication System

Exploded View

Illustrated breakdown of engine lubrication system components with fasteners and torque values.

Specifications

Details on engine oil type, viscosity, capacity, level, and oil pressure measurement standards.

Engine Oil and Oil Filter

Procedures for checking oil level, changing engine oil, and replacing the oil filter.

Oil Pump

Instructions for oil pump removal, installation, drive gear removal, and installation.

Engine Removal;Installation

Exploded View

Illustrated breakdown of engine mounting components with fasteners and torque values.

Engine Removal

Step-by-step procedure for safely removing the engine from the motorcycle frame.

Engine Installation

Detailed steps for correctly installing the engine back into the motorcycle frame.

Crankshaft;Transmission

Exploded View

Illustrated breakdown of crankshaft and transmission components with fasteners and torque values.

Specifications

Detailed measurements and limits for crankshaft, connecting rods, and transmission gear components.

Crankcase Splitting

Procedure for safely splitting the crankcase halves, including cleaning and gasket replacement.

Crankshaft and Connecting Rods

Instructions for removal, installation, cleaning, and inspection of crankshaft and connecting rod components.

Wheels;Tires

Exploded View

Illustrated breakdown of wheels and tires components with fasteners and torque values.

Specifications

Standard and service limit specifications for wheel runout, axle runout, balance weights, and tire dimensions.

Wheels (Rims)

Procedures for front and rear wheel removal, installation, and inspection of rims, axles, and balance.

Tires

Instructions for tire removal, installation, repair, and inspection of beads and air pressure.

Final Drive

Exploded View

Illustrated breakdown of final drive components with fasteners and torque values.

Specifications

Standard and service limit specifications for drive chain slack, length, and rear sprocket warp.

Drive Chain

Procedures for drive chain slack inspection, adjustment, lubrication, removal, installation, and replacement.

Brakes

Exploded View

Illustrated breakdown of brake system components with fasteners and torque values.

Specifications

Standard and service limit specifications for brake lever, pedal, pads, discs, and fluid.

Calipers

Procedures for front and rear caliper removal, installation, disassembly, assembly, and inspection.

Brake Fluid

Instructions for brake fluid level inspection, change, and brake line bleeding procedures.

Suspension

Exploded View

Illustrated breakdown of suspension components with fasteners and torque values.

Specifications

Standard and service limit specifications for front fork, rear shock absorber, and swingarm components.

Front Fork

Procedures for front fork removal, installation, oil change, disassembly, assembly, and inspection.

Rear Shock Absorber

Instructions for rebound damping and spring preload adjustment, removal, installation, and inspection.

Steering

Exploded View

Illustrated breakdown of steering components with fasteners and torque values.

Steering Stem

Procedures for steering stem, bearing removal, installation, lubrication, and inspection for warp.

Handlebar

Instructions for handlebar removal, installation, and related component adjustments.

Frame

Exploded View

Illustrated breakdown of frame components with fasteners and torque values.

Fairings

Procedures for fairing removal, installation, disassembly, assembly, and bracket removal.

Fenders

Instructions for front and rear fender flap removal, fender removal, and installation.

Side Stand

Procedures for side stand removal, installation, and switch inspection.

Electrical System

Parts Location

Diagram showing the location of major electrical system components on the motorcycle.

Wiring Diagram (United States and Canada)

Detailed electrical wiring diagram for US and Canadian models.

Battery

Procedures for battery removal, installation, activation, and charging condition inspection.

Ignition System

Information on crankshaft sensor, timing rotor, camshaft position sensor, stick coils, and spark plugs.

Immobilizer System (Equipped Models)

Details on the immobilizer system, its operation, key registration, and troubleshooting procedures.

Appendix

Cable, Wire, and Hose Routing

Diagrams illustrating the correct routing of cables, wires, and hoses throughout the motorcycle.

Troubleshooting Guide

A comprehensive guide to diagnosing and resolving common motorcycle problems and symptoms.

Kawasaki Z750S Specifications

General IconGeneral
Engine TypeLiquid-cooled, 4-stroke In-Line Four
Displacement748 cc
Bore x Stroke68.4 x 50.9 mm
Compression Ratio11.3:1
IgnitionDigital
Transmission6-speed, return
Front Suspension41 mm telescopic fork
Front Tire120/70ZR17M/C (58W)
Rear Tire180/55ZR17M/C (73W)
Overall Width770 mm
Rear SuspensionBottom-Link Uni-Trak with gas-charged shock
Front BrakesDual semi-floating 300 mm discs
Rear BrakesSingle 220 mm disc
Seat Height815 mm
Fuel Capacity18.5 liters
Maximum Torque78 Nm {8.0 kgfm} / 8, 200 rpm

Related product manuals