Kayden CLASSIC 810 - User Manual

CRN
Canadian
Registration
Number
Product Manual
CLASSIC
®
Series
Thermal
Thermal Flow, Level, Interface &
Temperature Switches & Transmitters
CRN
Canadian
Registration
Number

Summary

Introduction

Models Described In This Manual

Lists the different CLASSIC 800 Series Switches and Transmitters covered in this manual.

CLASSIC 800 Electronics

Details the features of the CLASSIC 800 Electronics Module.

Display Panel & Intelligent User Interface

Explains the display panel and user interface of the CLASSIC 800.

THE KAYDEN CLASSIC 800 - DIGITAL ELECTRONICS FEATURES

Details the digital electronics features of the Kayden CLASSIC 800.

PRINCIPLE OF OPERATION

Explains how the Kayden CLASSIC sensor probe and electronics work.

THERMAL SIGNAL

Describes how the thermal signal applies to flow, level, and interface.

4-20 mA ANALOG OUTPUT

Explains the 4-20 mA analog output signal and its configuration.

Installation Guidelines

I. GENERAL

General considerations for universal application of Kayden electronics.

Application Principles - Flow, Level, Interface & Temperature

Principles for applying the CLASSIC 800 for various process conditions.

Application Considerations - Flow

Ideal and undesirable process conditions for flow applications.

Application Considerations - Level

Ideal and undesirable process conditions for level applications.

Application Considerations - Interface

Ideal and undesirable process conditions for interface applications.

Application Considerations - Temperature

Ideal and undesirable process conditions for temperature applications.

ELECTRONICS LOCATION CONSIDERATIONS

Factors to consider when mounting the switch/transmitter electronics.

GUIDELINES FOR PIPE MOUNTING

Recommendations for mounting the CLASSIC 800 sensor in pipes.

Vertical Pipe Mounting

Guidelines for installing the sensor in vertical pipes for flow.

INSTALLING THE SENSOR

Steps and precautions for physically installing the sensor.

ELECTRICAL

Information on electrical installation requirements and safety.

LOCAL ENCLOSURE WIRING DIAGRAMS

Wiring diagram for the CLASSIC 800 within a local enclosure.

REMOTE ENCLOSURE WIRING DIAGRAMS & APPLICATIONS

Wiring diagrams and applications for remote enclosures.

Interconnecting Cables for Remote Electronics

Details on non-armored and armored cables for remote connections.

Optional Wiring Methods for 4-20 mA Current Loop

Presents DC and AC powered wiring methods for the 4-20 mA loop.

TESTING THE INSTALLATION

Procedures for testing the installed CLASSIC 800 unit.

Quick Setup Guide

Mechanical Installation

Safety guidelines and steps for mechanical installation.

Sensor Orientation

Guides on orienting the sensor for horizontal and vertical flow/level.

How to Enter, Scroll & Exit the Configuration Menu

Instructions for navigating the CLASSIC configuration menu.

How to Perform Factory Reset

Procedure for performing a factory reset on the CLASSIC unit.

Display Panel Indicators

Explanation of the LEDs and indicators on the CLASSIC 800 display panel.

Power Options (AC;DC)

Details on using AC or DC voltage to power the CLASSIC unit.

Relay Outputs

Description of the CLASSIC's relay outputs and contact configurations.

Maintenance

General guidelines for maintaining Kayden instruments.

Calibration

Notes that the CLASSIC does not require calibration.

Heater Power Settings

Recommended heater power settings for various applications.

Setup & Operation

Display Panel Button Functions - RUN Mode and SET Mode.

Explains button functions in RUN and SET modes of the display panel.

Display Panel Indicators

Defines the indicators on the CLASSIC 800 display panel.

Warm-up Procedure

Procedure for allowing the heater element to warm up at start-up.

Diagnostics

Describes the automatic diagnostic program and fault conditions.

Universal Power Input

Details on power input requirements and wiring for CLASSIC 800.

Electronics Module

Information on the universal nature of the CLASSIC 800 Electronics Module.

CONTROL SETTINGS and SETUP PROCEDURES

Details control settings and setup procedures for the CLASSIC 800.

View or Adjust Relay 1 & 2 Energized Mode

Configuring how relays energize relative to set points.

Failsafe Relay Configurations

Explains fail-safe wiring and programming for hazardous applications.

View or Adjust the 4-20 mA Fault Mode Configuration

Configuring the 4-20 mA output for fault conditions.

View or Adjust Set Points 1 & 2

Setting activation points for Relay 1 and Relay 2.

View or Adjust the Start-up Bypass Timer

Configuring the timer for automatic restart after initial power-on.

View or Adjust the Heater Power

Setting heater power to optimize sensitivity and reaction time.

View or Adjust Node Address & Software Revision

Configuring the Modbus node address and viewing software revision.

View or Adjust 4-20 mA Output Configuration

Configuring the direction of the 4-20 mA analog output signal.

View Bar Graph Range Values (LRV & URV)

Viewing the Lower and Upper Range Values of the bar graph.

Adjust Bar Graph Range Values (LRV & URV)

Adjusting the Lower and Upper Range Values for improved resolution.

Additional Setup Features Using Kayden RCM Software

Configure Relays to Respond to Temperature

Using RCM software to configure relays based on temperature.

Configure Relay Delay Timers

Setting up delay timers for relay actuation via RCM software.

Lock the front panel user interface

Preventing accidental access or misconfiguration of the front panel.

Modbus RTU Interface

1. Modbus History

Background on the Modbus serial communication protocol.

2. Modbus Implementation

Details of the Modbus RTU implementation for the CLASSIC.

3. Node Address

Explains how the Node Address is displayed and configured.

4. Function Codes

Lists the Modbus Function Codes supported by the CLASSIC.

Coils

Defines the coil values and their functions in Modbus communication.

Holding Registers

Details common status and configuration information via holding registers.

Maintenance

1. Cover

Guidance on properly installing and maintaining the enclosure cover.

2. Process and Conduit Connections

Ensuring secure electrical and process connections for reliability.

Sensing Elements

Maintenance requirements for the sensor elements.

Electronics Module

Handling and storage precautions for the Electronics Module.

Adjustment & Calibration

Notes on adjustment and the lack of calibration requirement.

Use Kayden RCM Software for Maintenance Documentation

Using RCM Software to store setup info for preventative maintenance.

Troubleshooting

1. LED Fault Indicator

Explains how the FAULT indicator works and its meaning.

2. LED Fault Codes

Lists and describes diagnostic faults indicated by LED bar graphs.

Restore Operation after a Fault

Methods to clear faults and restore normal operation.

How to Perform a Factory Reset

Procedure for resetting the CLASSIC to factory default settings.

How to Check the Sensor

Procedure for checking sensor resistances using an ohmmeter.

Glossary

Active RTD

Detects and outputs signal proportional to media temp plus heat from heater.

Analog Output

Provides standard 4-20 mA current loop analog output.

Brownout

Supply power voltage dropped below minimum requirement.

Bypass

Unit is in 'Start-up Bypass Mode', energizing relays for timer duration.

Current

Presence or absence of current flow in the 4-20 mA loop.

Cycle Power

Restarts operation, resets state, performs self-test, enters RUN mode.

Delay

Includes delay timers to fine-tune operation and relay actuation.

Factory Re-Set

Restores default configuration and clears Fault log.

Fault

Indicates a self-test error.

Fault Log

Maintains a list of recent fault events.

Firmware

Internal software of a CLASSIC with a version identifier.

Heater

Part of sensing element that heats the active RTD.

Heater Power

Actual power used to heat the active RTD, configurable by operator.

Heater Setting

Assigned power supplied to heater in normal operations.

Interface

Point where two different processes meet (e.g., oil & water).

LED

Light Emitting Diode.

Local Enclosure

Enclosure attached to sensing element, normally contains Electronics Module.

Lock (Front Panel)

Prevents accidental offline taking or mis-configuring via SET button.

LRV

Lowest unscaled Thermal Signal on scaled Bar Graph and 4-20 Analog Output.

Mode (of Operation)

Operating modes: Run, Manual, Fault, Reset.

Model

Model name of a CLASSIC Series device.

Mounting Base Plate

Connection for CLASSIC 800 Electronics Module and Terminal Wiring Assembly.

Process Temperature

Temperature of Reference RTD, can be used for setpoints.

Reference RTD

Detects and outputs signal proportional to process media temperature.

Relay 1

Front panel LED indicating when Relay 1 coil is energized.

Relay 2

Front panel LED indicating when Relay 2 coil is energized.

Reboot

Computer term for restarting, restarts operation as if power cycled.

Remote Enclosure

Enclosure for Electronics Module, used away from sensing element.

RCM, RCMS

Kayden Remote Control & Monitoring Software.

RTD

Resistance Temperature Detector; sensor resistance varies with temperature.

Run Mode

Indicates normal operation when flashing.

Serial Number

Unique factory assigned number to each CLASSIC.

Set Point 1

Value determining actuation of Relay 1.

Set Point 2

Value determining actuation of Relay 2.

Smart Heater

Reduces heater power when Thermal Signal falls to zero.

Thermal Offset

Difference in temperature between Active and Reference RTDs.

Thermal Signal

Amount of thermal energy dissipated by process, expressed as percentage.

Thermal Signal - Unscaled

Maximum displayable thermal signal range with LRV=0% and URV=100%.

Thermal Signal - Scaled

Thermal signal scaled according to user configured LRV and URV.

Unit Data

Refers to CLASSIC Model, Tag, Serial Number and Firmware version.

URV

Highest unscaled Thermal Signal on Bar Graph and 4-20 Analog Output.

Appendix A: Outline Dimensional Drawings

CLASSIC 810 & 812

Dimensional drawings for CLASSIC 810 Threaded and 812 Flanged models.

CLASSIC 814

Dimensional drawings for CLASSIC 814 models.

CLASSIC 816

Dimensional drawings for CLASSIC 816 models.

CLASSIC 830 & 832

Dimensional drawings for CLASSIC 830 and 832 models.

Remote Electronics Enclosure - Flameproof (CSA)

Dimensional drawings for CSA flameproof remote enclosure.

Remote Electronics Enclosure - Flameproof (FM)

Dimensional drawings for FM flameproof remote enclosure.

Appendix B: Model Number Legends

CLASSIC 810 Threaded

Model number legend for CLASSIC 810 Threaded Insertion Style.

CLASSIC 812 Flanged

Model number legend for CLASSIC 812 Flanged Insertion Style.

CLASSIC 814 Flanged Retractable Packing Gland

Model number legend for CLASSIC 814 Flanged Retractable Packing Gland.

CLASSIC 816 Threaded Retractable Packing Gland

Model number legend for CLASSIC 816 Threaded Retractable Packing Gland.

CLASSIC 830 Threaded

Model number legend for CLASSIC 830 Threaded InLine Style.

CLASSIC 832 Flanged

Model number legend for CLASSIC 832 Flanged InLine Style.

Appendix C: kayden.com Web Site

Configure Products, Spare Parts and Accessories

Using the website to configure products and find spare parts.

Compare our products

Comparing Kayden products for application suitability.

View and print Product Manuals

Accessing and printing product manuals from the website.

View and print Outline Dimensional Drawings, Wiring Diagrams & Parts Lists

Accessing and printing technical drawings and parts lists.

View and print Quick Setup Guides

Accessing and printing quick setup guides.

View and print Product Specifications and Brochures

Accessing and printing product specifications and brochures.

View our Support Section for Troubleshooting Assistance

Accessing troubleshooting support on the website.

Find your Kayden Distributor

Locating a local Kayden distributor.

Download Kayden RCM Software

Downloading the Kayden RCM Software from the website.

Appendix D: RCM Software Installation and Use

I. Install RCMS

Steps to download and install the RCMS software.

II. Wire RS-485 Connection from Computer to CLASSIC

Connecting the computer to the CLASSIC via RS-485.

III. RS-485 Communication Adapters and Cable

Details on RS-485 adapters and cables for communication.

Start RCMS Software

Instructions on how to launch RCMS as Administrator.

Connect RCMS to the CLASSIC

Steps to connect RCMS to the CLASSIC device via COM port.

RCM Software Views

Overview of different views available in RCMS software.

Save CLASSIC Configuration

Saving the CLASSIC configuration to a file using RCMS.

Load CLASSIC Configuration

Loading a saved configuration file into RCMS and the CLASSIC.

Fault Log View

Viewing stored fault log events and error counter values.

Contact Information

Ordering Information

Information on how to order Kayden products online.

Contact Us

Telephone, fax, email, and web contact details for Kayden.

Contact a Local Distributor

Guidance on finding a local distributor for support.

60-Day 100% Satisfaction Guarantee

Details of the satisfaction guarantee for standard products.

Warranty

Information on the one-year warranty from the factory.

Kayden CLASSIC 810 Specifications

General

Brand	Kayden
Model	CLASSIC 810
Category	Switch
Language	English