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Kaysun KAM2-42 DN5 - User Manual

Kaysun KAM2-42 DN5
64 pages
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SERVICE MANUAL
AIRCONDITIONER
DC INVERTER MULTI TYPE
KAM2-42 DN5
KAM2-52 DN5
KAM3-62 DN5
KAM3-80 DN5
KAM4-72 DN
KAM4-80 DN5
KAM4-105 DN5
KAM5-105 DN5
KAM5-120 DN5
DC MULTI OUTDOOR UNITS

Questions and Answers

Summary

General Information of Outdoor Units

Outdoor Unit Specifications

Details on model names, dimensions, and compressor types for outdoor units.

Outdoor Unit Features

Key Outdoor Unit Features

Details on power relay control, low noise air flow, hydrophilic fin, 4-way valve, anti-rust cabinet, valve protection, and discharge pipe temp protection.

Dimensions

KAM2-42 DN5 and KAM2-52 DN5 Dimensions

Detailed dimensional drawings and measurements for the specified outdoor unit models.

KAM3-62 DN5 Dimensions

Detailed dimensional drawings and measurements for the KAM3-62 DN5 outdoor unit.

KAM3-80 DN5 Dimensions

Detailed dimensional drawings and measurements for the KAM3-80 DN5 outdoor unit.

KAM4-80 DN5 Dimensions

Detailed dimensional drawings and measurements for the KAM4-80 DN5 outdoor unit.

KAM4-105 DN5 Dimensions

Detailed dimensional drawings and measurements for the KAM4-105 DN5 outdoor unit.

KAM5-105 DN5 and KAM5-120 DN5 Dimensions

Detailed dimensional drawings and measurements for the KAM5-105 DN5 and KAM5-120 DN5 outdoor units.

Wiring Diagrams

Wiring Diagram for KAM2-42 DN5 and KAM2-52 DN5

Electrical wiring schematic for the KAM2-42 DN5 and KAM2-52 DN5 outdoor units.

Wiring Diagrams for KAM3 Series and KAM4-80 DN5

Electrical wiring schematics for KAM3-80 DN5, KAM3-62 DN5, and KAM4-80 DN5 outdoor units.

Wiring Diagrams for KAM4-105 DN5 and KAM5 Series

Electrical wiring schematics for KAM4-105 DN5, KAM5-105 DN5, and KAM5-120 DN5 outdoor units.

Refrigeration Cycle Diagrams

Inverter 1 Drive 2 Refrigeration Circuit

Diagram illustrating the refrigerant flow for a 1-drive-2 system configuration.

Inverter 1 Drive 3 Refrigeration Circuit

Diagram illustrating the refrigerant flow for a 1-drive-3 system configuration.

Inverter 1 Drive 4 Refrigeration Circuit

Diagram illustrating the refrigerant flow for a 1-drive-4 system configuration.

KAM5-105 DN5 Refrigeration Circuit

Diagram illustrating the refrigerant flow for the KAM5-105 DN5 system.

KAM5-120 DN5 Refrigeration Circuit

Diagram illustrating the refrigerant flow for the KAM5-120 DN5 system.

Indoor Unit Combinations

Indoor Unit Combinations for KAM2-42 DN5

Table showing valid indoor unit combinations for the KAM2-42 DN5 outdoor unit.

Indoor Unit Combinations for KAM2-52 DN5

Table showing valid indoor unit combinations for the KAM2-52 DN5 outdoor unit.

Indoor Unit Combinations for KAM3-62 DN5

Table showing valid indoor unit combinations for the KAM3-62 DN5 outdoor unit.

Indoor Unit Combinations for KAM3-80 DN5

Table showing valid indoor unit combinations for the KAM3-80 DN5 outdoor unit.

Indoor Unit Combinations for KAM4-80 DN5

Table showing valid indoor unit combinations for the KAM4-80 DN5 outdoor unit.

Indoor Unit Combinations for KAM4-105 DN5

Table showing valid indoor unit combinations for the KAM4-105 DN5 outdoor unit.

Indoor Unit Combinations for KAM5-105 DN5

Table showing valid indoor unit combinations for the KAM5-105 DN5 outdoor unit.

Installation Details

Wrench Torque for Installation

Specifications for installation torque values for pipe connections.

Connecting the Cables

Guidelines for selecting and connecting power cables based on appliance rating.

Pipe Length and Elevation Limits

Maximum piping lengths and height differences allowed for various system configurations.

First-Time Installation Procedures

Refrigerant Pipe Diameter Considerations

Details on refrigerant pipe diameters and connector requirements for different indoor units.

Gas Leak Check and Air Purging

Procedure for checking refrigerant leaks and purging air using a vacuum pump.

Air Purging with Vacuum Pump

Detailed steps for evacuating the refrigerant system using a vacuum pump.

Air Purging with Refrigerant

Procedure for purging air from the system using refrigerant and a charging cylinder.

Adding Refrigerant for Long Pipe Runs

Instructions for charging refrigerant when pipe length exceeds 5 meters.

Refrigerant Management

Adding Refrigerant After Many Years

Procedure for adding refrigerant to a system that has been in use for a long time.

Collecting Refrigerant for Repair

Procedure for collecting refrigerant into the outdoor unit before indoor unit repair.

System Refrigerant Charging

Detailed steps for charging refrigerant into the system using a charging cylinder and scale.

Refrigerant Collection for Repair

Procedure for collecting refrigerant into the outdoor unit before indoor unit repair.

Re-installation Procedures

Evacuation for the Whole System

Steps for evacuating the entire system during re-installation.

System Refrigerant Charging

Procedure for charging refrigerant into the system, including purging air and weighing.

Electronic Control Functions

Abbreviation of Control Terms

Definitions for temperature sensors (T1-T5) and setting temperature (Ts).

Electric Control Working Environment

Specifications for input voltage, frequency, and operating current limits.

Outdoor Unit Digital Display Tube Functions

Explanation of the digital display tube's indications for various operating modes and protections.

Outdoor Unit Diagnostics

Outdoor Unit Point Check Function

Procedure for checking system status and parameters using the outdoor unit's check switch.

Outdoor Unit Point Check Function Details

Detailed list of display codes and their meanings for outdoor unit point check functions.

Compressor Frequency and Running Mode

Information on compressor frequency and various running modes.

Capacity Demand in Cooling Mode

Explanation of capacity demand levels for cooling mode.

Capacity Demand in Heating Mode

Explanation of capacity demand levels for heating mode.

Number of Indoor Units and EXV Opening Degree

Details on the number of connected indoor units and electronic expansion valve opening.

System Protections

Compressor Restart Delay and Discharge Temperature Protection

Protection mechanisms for compressor restart delay and discharge temperature limits.

Low Voltage Protection

Description of the low voltage protection function and its behavior.

Compressor Current Limit Protection

Protection against excessive compressor current by limiting operating frequency.

Communication and Coil Temperature Protection

Protection for indoor/outdoor communication and high condenser coil temperature.

Anti-Freezing and Oil Return Protection

Protection against freezing and rules for oil return operation.

Troubleshooting Guide

Indoor Unit Error Code Explanation

Table of error codes for indoor units, their causes, and display indicators.

Indoor Unit Error Code Details (Console)

Error code explanations for console-controlled indoor units, including lamp indicators.

Outdoor Unit Error Code Explanation

List of error codes displayed on the outdoor unit and their corresponding LED statuses.

Indoor Unit Troubleshooting

Indoor EEPROM Malfunction Troubleshooting

Flowchart for diagnosing and resolving indoor unit EEPROM malfunction errors.

Indoor;Outdoor Communication Error Troubleshooting

Flowchart for diagnosing communication errors between indoor and outdoor units.

Indoor Unit Fan Speed Control Troubleshooting

Flowchart for diagnosing and resolving issues with indoor unit fan speed control.

Temperature Sensor Circuit Troubleshooting

Flowchart for diagnosing open or short circuits in temperature sensors.

Full-Water Malfunction Troubleshooting

Flowchart for diagnosing and resolving full-water malfunctions.

Outdoor Unit Troubleshooting

Outdoor EEPROM Malfunction (ODU E0)

Flowchart for diagnosing and resolving outdoor unit EEPROM malfunction.

IPM Board to Main Board Communication Malfunction (ODU E3)

Flowchart for diagnosing communication issues between IPM board and outdoor main board.

Voltage Protection (ODU E5)

Flowchart for diagnosing and resolving voltage protection errors in the outdoor unit.

Outdoor Fan Speed Control Troubleshooting (E8)

Flowchart for diagnosing and resolving outdoor unit fan speed control issues.

High Pressure Protection (ODU P1)

Flowchart for diagnosing and resolving high pressure protection issues.

Low Pressure Protection (ODU P2)

Flowchart for diagnosing and resolving low pressure protection issues.

Compressor Current Protection (ODU P3)

Flowchart for diagnosing and resolving compressor current protection issues.

Compressor Discharge Temperature Protection (ODU P4)

Flowchart for diagnosing and resolving compressor discharge temperature protection.

Compressor Discharge Temperature Protection Troubleshooting

Detailed steps for diagnosing compressor discharge temperature protection faults.

High Temperature Condenser Protection (ODU P5)

Flowchart for diagnosing and resolving high temperature protection of the condenser.

IPM Module Protection (ODU P6)

Flowchart for diagnosing and resolving IPM module protection faults.

Main Parts Check

Indoor Unit and Fan Motor Specifications

List of indoor unit models and their corresponding fan motor specifications.

Outdoor Unit Component Specifications

List of outdoor unit compressors and fan motors with their specifications.

Component Testing

Temperature Sensor Checking Procedure

Method for checking temperature sensor resistance values using a tester.

Compressor Checking Procedure

Method for measuring compressor winding resistance values using a tester.

IPM Continuity Check

Procedure for checking IPM continuity and resistance between terminals.

Indoor AC Fan Motor Resistance Check

Method for measuring the resistance of each winding in the indoor AC fan motor.

Kaysun KAM2-42 DN5 Specifications

General IconGeneral
BrandKaysun
ModelKAM2-42 DN5
CategoryAir Conditioner
LanguageEnglish

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