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Kemper SmartFil - User Manual

Kemper SmartFil
439 pages
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SmartFil
DE Betriebsanleitung (Original)
EN Operating Manual
FR Notice d´utilisation
NL Handleiding
ES Instrucciones de servicio
PT Manual de operação
IT Manuale d´uso
CS Návod k použití
PL Instrukcja obsługi
РУ Руководство по эксплуатации
HU Üzemeltetési útmutató
SL Navodila za uporabo

Table of Contents

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Kemper SmartFil Specifications

General IconGeneral
Airflow rate1, 100 m³/h
MobilityMobile
Power1.1 kW
Motor Power1.1 kW
ApplicationWelding fume extraction
Extraction arm length2 m
Voltage230 V
Product TypeFume Extractor

Summary

General

1.1 Introduction

Manual is an essential aid for proper and safe operation of the product.

1.2 References to copyright and industrial property rights

Operating Instructions should be kept confidential and accessible only to authorised persons.

1.3 Notes for the operating company

Operating company must ensure personnel are aware of manual contents and supplement with own instructions.

Safety

2.1 General information

Product designed to state-of-the-art technology; hazards occur if operated improperly or not maintained.

2.2 Information on signs and symbols

Explains danger, warning, caution, and note symbols used in the manual for safety.

2.3 Markings;signs to be affixed by the operating company

Operating company must post further markings and signs on the product and surrounding area.

2.4 Safety instructions for operating staff

Operators must be instructed, understand instructions, and wear PPE. Avoid loose clothing.

2.5 Safety instructions for maintenance;troubleshooting

Service and maintenance doors must be accessible. Work only when product is off. Tighten bolts.

2.6 Notes regarding special types of hazard

Warning about health hazards from welding fume particles and need for PPE.

Electrical Safety Hazards

Covers dangers of electric shock from faulty earthing, unsuitable power supply, or unqualified personnel.

Health hazard due to noise!

Product can produce noise; operating company must provide appropriate protective equipment.

Product information

3.1 Functional Description

Compact welding fumes filter device extracting fumes with >99% efficiency using 2-stage filtration.

3.2 Distinguishing feature - W3;IFA certified

Product manufactured in non-IFA and IFA certified versions, meeting W3/IFA welding fume separation class.

3.3 Intended use

Designed to extract welding fumes from electric welding at source, filter them out.

3.4 General requirements in accordance with DIN EN ISO 21904

Requirements for connecting ducting systems, extraction arms, and hoses for optimal performance.

3.5 Reasonably foreseeable misuse

Prohibits use with sparks, flammable dust, liquids, aggressive dust, or organic/toxic substances.

3.6 Markings and signs on the product

Various markings and signs are affixed to the product; replace if damaged or removed.

3.7 Residual Risk

A residual risk remains even when safety rules are observed; personnel must be aware and follow instructions.

Health Hazards from Welding Fume Particles

Inhalation of fume particles can damage health; skin contact can cause irritation. Use PPE.

Danger of serious injury to lungs and respiratory tract

Always wear respiratory protection (FFP2 or higher) and protective clothing when handling fumes.

Transport and Storage

4.1 Transport

Life-threatening crushing possible during loading/transport. Use suitable pallet truck/forklift. Observe loads.

4.2 Storage

Store in original packaging, dry, clean, ambient temp 20-50°C. Do not load packaging with other objects.

Assembly

Use

6.1 Qualification of the operating personnel

Only commission trained personnel familiar with the task and instructions for operation.

6.2 Operating elements

Operating controls and connection options are located on the front side of the product.

6.3 Positioning the extraction hood

Extraction arm/hood is easily adjustable and maintains position. Pivots 360° for optimal capture.

6.4 Commissioning

Product must be fully installed, doors closed, and connections made before commissioning.

Maintenance

7.1 Care

Care limited to cleaning surfaces and checking filter inserts. Do not clean with compressed air.

7.2 Maintenance

Regular inspection and servicing recommended annually. Product operates maintenance-free except for filter replacements.

7.2.1 Changing the filter - Safety instructions

Warning about health hazards from welding fume particles. Use PPE. Do not clean filter inserts.

7.2.2 Changing filters

Instructions for changing filters. Use only original replacement filters. Switch off product and disconnect mains plug.

7.3 Troubleshooting

Provides a table of common faults, their causes, and notes for resolution.

7.4 Emergency measures

Outlines steps to take in case of fire, including disconnecting power and notifying fire brigade.

Disposal

8.1 Plastics

Plastics must be sorted and disposed of in compliance with legal requirements.

8.2 Metals

Metals must be separated and disposed of by an authorised company.

8.3 Filter elements

Filter elements must be disposed of in compliance with legal requirements.

Annex

9.1 EC compliance statement

Product developed, designed, and manufactured in accordance with EC directives and harmonised standards.

9.2 UKCA Declaration of Confirmity

Product developed, designed, and manufactured in accordance with UKCA directives and designated standards.

9.3 Technical data

Provides detailed technical specifications for the product, including filter, basic, and additional information.

9.4 Dimensions sheet

Includes dimension tables and diagrams for the product with different extraction arm lengths.

9.5 Spare parts and accessories

Lists spare parts and accessories with their corresponding item numbers for ordering.

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