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Kenmore 385.190011890 User Manual

Kenmore 385.190011890
74 pages
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SERVICE MANUAL
SEWING MACHINE MODEL
385.19001890
NOVEMBER,1998
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Kenmore 385.190011890 Specifications

General IconGeneral
BrandKenmore
Model385.190011890
CategorySewing Machine
LanguageEnglish

Summary

General Specifications

Machine Configuration and Stitching Options

Details on machine type, convertibility, shuttle system, stitch package, and needle positions.

Electronic Systems and User Interface

Specs for electronic buttonholer, touch panel, LCD, and control features.

General Specifications Continued

Accessories and Optional Items

Lists included accessories, optional memory cards, and handling features.

General Specifications Continued

Micro-computer and Motor Systems

Specifications for CPU, RAM, VRAM, motor types, and control systems.

Wiring Diagram

Electronic Parts Identification

Lists and identifies electronic components and their connections in the wiring diagram.

General Troubleshooting Procedure

Initial Basic Checks

Outlines the initial basic checks for troubleshooting, including needle, power supply, and threading.

Mechanical and Electrical Diagnostics

Describes diagnostic steps for mechanical, electrical, or unjudgeable issues.

What to Do When

Skipping Stitches Troubleshooting

Lists causes and fixes for skipping stitches, including needle, threading, and presser foot issues.

Fabric Movement Issues

Addresses problems with fabric not moving, including presser foot pressure and feed dog height.

Upper Thread Breakage Troubleshooting

Lists causes and fixes for upper thread breaking, such as incorrect threading or tension.

Bobbin Thread and Needle Breakage

Solutions for bobbin thread breaking and needle breakage, including tension and mechanical alignment.

Noisy Operation and Pattern Distortion

Addresses causes and fixes for noisy operation and pattern distortion, including gear backlash and synchronization.

Electronic Quick Check

Checking Machine Operation and Lights

Steps to check if the machine powers on, lights function, and LCD displays information.

Component-Specific Checks

Details checks for buzzer, UP/DOWN needle button, LCD unit, and bobbin winder switch.

Sensor and Motor Function Tests

Procedures to test presser foot sensor, buttonhole sensor, stepping motors, and machine motor.

Main Key Function

Basic Operation Buttons

Explains the function of Start/Stop, Reverse, Auto-Lock, and Up/Down Needle buttons.

Embroidery and Navigation Keys

Describes keys for memory, clear, menu, letter size, case selection, and pattern navigation.

Winding the Bobbin

Bobbin Winding Procedure

Step-by-step guide on how to wind a bobbin, including passing thread and placing bobbin.

Inserting the Bobbin and Threading

Instructions for inserting the bobbin into the holder and threading it through the tension blades.

Threading the Machine

Step-by-Step Threading Guide

Detailed instructions for threading the machine from the thread guide to the needle.

When Messages Appear on the Screen

Interpreting and Responding to Screen Messages

Explains messages like thread broken, bobbin winding, safety purposes, and system errors.

Embroidery Operations

Attaching the Stabilizer

Instructions on how to attach the stabilizer to the fabric using heat.

Setting Fabric in Embroidery Hoop

Guide on marking fabric, placing template, and securing fabric in the embroidery hoop.

Service Access

Face Cover Removal and Attachment

Instructions for removing and reattaching the face cover.

Top Cover Removal and Attachment

Instructions for removing and reattaching the top cover and carrying handle.

Belt Cover Removal and Attachment

Instructions for removing and reattaching the belt cover.

Base Cover Removal and Attachment

Instructions for removing and reattaching the base cover and carriage window frame.

Bed Cover Removal and Attachment

Instructions for removing and reattaching the bed cover, base lid, and window frame.

Base Unit Removal and Attachment

Instructions for removing and attaching the base unit, including motor connectors.

Front Cover Removal and Attachment

Instructions for removing and reattaching the front cover, including various internal components.

Mechanical Adjustment

Needle Position Adjustment

How to adjust needle position for straight and zigzag stitches relative to the needle plate.

Needle Bar Height Adjustment

Procedure for adjusting the needle bar height using specific gauges.

Needle to Shuttle Timing

Steps to adjust the timing between the needle and the shuttle hook using test pins.

Clearance Between Needle and Hook

How to adjust the clearance between the needle and the hook point.

Backlash (Lower Shaft Gear) Adjustment

Procedure to check and adjust backlash in the lower shaft gear.

Feed Dog Height Adjustment

How to adjust the height of the feed dog using a gauge.

Upper Shaft Shield Plate Position

Adjusting the position of the upper shaft shield plate relative to the needle swing.

Solenoid Adjustment

Procedure for checking and adjusting the solenoid function using a test gauge.

Tension Release Mechanism Adjustment

Adjusting the tension release mechanism for proper thread tension release.

Stretch Stitch Feed Balance

How to adjust the feed balance for stretch stitch patterns.

Height of Embroidery Presser Foot "P"

Adjusting the height of the embroidery presser foot using a gauge.

Needle Thread Tension Adjustment

Procedure for adjusting needle thread tension using a lead screw.

Buttonhole Lever Adjustment

Adjusting the buttonhole lever and sensor plate for correct buttonhole sewing.

Presser Bar Height and Alignment

Adjusting the presser bar height and aligning the zigzag foot with the needle plate.

Over Load (1) Adjustment

Troubleshooting and adjusting for overload conditions, checking belt tension and torque.

Over Load (2) Adjustment

Further adjustments for overload conditions, including lower shaft and timing belt installation.

Touch Panel Adjustment

Procedure for adjusting the touch panel to ensure correct stitch selection.

Bobbin Thread Tension (1) Adjustment

How to adjust bobbin thread tension using a tension meter.

Bobbin Thread Tension (2) Adjustment

Method for adjusting bobbin thread tension without a meter.

Part Removal and Replacement

Needle Thread Tension Unit Replacement

Steps to remove and replace the needle thread tension unit.

Feed Dog Removal and Replacement

Instructions for removing and reattaching the feed dog.

Threader Plate and Needle Threader

Procedures for changing or adjusting the threader plate and needle threader.

C-Board Unit and Fuse Replacement

Steps to remove C-board unit and replace fuses.

Transformer Removal and Replacement

Instructions for removing and replacing the transformer unit.

Machine Socket Unit Replacement

Steps to remove and replace the machine socket unit.

A-Board Unit Replacement

Instructions for removing and replacing the A-board unit, including connectors.

LCD Unit Replacement

Steps to remove and replace the LCD unit and its frame.

F-Board Unit Replacement

Instructions for removing and replacing the F-board unit.

Slide Volume Unit Replacement

Steps to remove and replace the slide volume unit and snap rings.

DC Motor Unit and Belt Tension

Instructions for replacing the DC motor unit and adjusting belt tension.

Carriage Plate Cover Unit

Steps for removing and attaching the carriage plate cover unit.

Buttonhole Sensor Replacement

Instructions for removing and replacing the buttonhole sensor.

Upper Shaft Sensor Replacement

Steps to remove and replace the upper shaft sensor unit.

Zigzag Stepping Motor Replacement

Instructions for removing and replacing the zigzag stepping motor.

Feed Stepping Motor Replacement

Steps to remove and replace the feed stepping motor.

How to Fix a Thread Jamming on the Thread Take-Up Lever

Clearing Thread Jams

Procedure to fix thread jamming on the thread take-up lever.

Checking Electronic Parts

Machine Socket Checks

Procedures to check the primary and secondary machine sockets for voltage and resistance.

C-Board Checks

How to check the C-board by measuring DC voltage at the secondary connector.

F-Board Checks

Testing the F-board by checking continuity between pins for various button presses.

DC Motor and Foot Control Checks

Checking DC motor resistance and foot control resistance at different positions.

Stepping Motor Resistance Checks

Checking resistance values for zigzag, feed, X-axis, and Y-axis stepping motors.

Care

Cleaning the Bobbin Holder and Hook Race

Instructions for cleaning the bobbin holder, hook race, and feed dogs.

Replacing the Bobbin Holder

Guide for correctly inserting and replacing the bobbin holder.

Oiling

Lubrication Points

Points indicated by arrows where sewing machine oil should be applied.

Special Tools Required

Required Tools for Adjustments and Maintenance

Lists specific tools like screwdrivers, gauges, and wrenches needed for service.

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