Kenmore HydroSense 153.331592

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Owner's Manual

HydroSense

Gas Water Heater

FOR POTABLE WATER HEATING ONLY.

NOT SUITABLE FOR SPACE HEATING.

NOT FOR USE IN MOBILE HOMES.

MODEL NO.

153.331492 40 Gallon

153.331592 50 Gallon

• Safety Instructions

• Installation

• Operation

• Care and Maintenance

• Troubleshooting

• Parts List

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For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER.

This water heater complies with ANSI Z21.10.1-

current edition regarding the accidental or

unintended ignition of flammable vapors, such

as those emitted by gasoline.

Read and understand instruction

manual and safety messages

before installing, operating or

servicing this water heater.

Failure to follow instructions and

safety messages could result in

death or serious injury.

Instruction manual must remain

with water heater.

Si no puede leer o entender el ingles y necesita el manual de

instrucciones en espa_ol, puede solicitarlo al 1-800-821-2017. NO

TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA

SI NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta

advertencia podria originar lesiones graves o mortales.

WARNING: If the information in these

instructions is not followed exactly, a fire

or explosion may result causing property

damage, personal injury or death.

m Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

-- WHAT TO DO IFYOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Immediately call your gas supplier

from a neighbor's phone. Follow the

gas supplier's instructions.

• If you cannot reach your gas supplier,

call the fire department.

m lnstallation and service must be

performed by a qualified installer,

service agency orthe gas supplier.

PRINTED IN U.S.A. 1208

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

www.sears.com PART NO. 186422-001

SUPERSEDES 186422-000

Main Page

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Summary

SAFE INSTALLATION, USE AND SERVICE

IMPORTANT DEFINITIONS

Defines key terms like Qualified Technician, Service Agency, and Gas Supplier.

SAFETY PRECAUTIONS

Covers safety alert symbols, hazard definitions, and general safety guidelines.

PRODUCT WARRANTY

Outlines the limited warranty periods for the water heater tank and parts.

Master Protection Agreements

Details the benefits and coverage of optional service agreements.

CUSTOMER RESPONSIBILITIES

PRODUCT SPECIFICATIONS

Provides technical specifications for different models, including capacity and dimensions.

MATERIALS AND TOOLS NEEDED

INSTALLATION INSTRUCTIONS

Removing the Old Water Heater

Step-by-step guide for safely disconnecting and removing the existing water heater.

Location Requirements

Essential guidelines for selecting a suitable and safe installation location.

GAS SUPPLY

Covers gas type requirements, piping, and leak testing procedures.

COMBUSTION AIR SUPPLY & VENTILATION

Details requirements for adequate air supply and proper venting.

Vent Pipe System

Instructions on vent pipe sizing, installation, and connections.

WATER SYSTEM PIPING

Guidelines for connecting water inlet, outlet, and relief valve piping.

Closed System;Thermal Expansion

Addresses thermal expansion control and the need for expansion tanks.

OPERATING YOUR WATER HEATER

Lighting Instructions

A comprehensive guide for safely lighting the pilot and main burner.

Water Temperature Regulation

Instructions on adjusting the thermostat and scald prevention.

SERVICE AND ADJUSTMENT

Tank (Sediment) Cleaning

Procedures for cleaning sediment buildup from the tank.

Vent System Inspection

Annual checks for obstructions, damage, and proper connection of the vent system.

Burner Inspection and Cleaning

How to inspect burner flames and clean the burner assembly.

Anode Rod Inspection

Guidance on inspecting the anode rod for tank corrosion protection.

Draining and Flushing

Recommended steps for draining and flushing the water heater tank.

SERVICE INSTRUCTIONS FOR THE GAS CONTROL VALVE;THERMOSTAT

MAINTENANCE OF YOUR WATER HEATER

Replacement Parts

Information on ordering replacement parts and required details.

External Inspection & Cleaning of the Base-Ring Filter

Procedure for checking and cleaning the base-ring filter and flame arrestor.

Manifold;Burner Assembly Procedures

Steps for removing and replacing the manifold and burner assembly.

FVIR System Operational Checklist

A checklist to ensure the Flammable Vapor Ignition Resistance system is functional.

TROUBLESHOOTING GUIDE

Start Up Conditions

Common issues encountered during initial startup, like thermal expansion.

Condensation and Leakage

Differentiating condensation from actual leaks and their causes.

TROUBLESHOOTING CHART

A comprehensive chart detailing problems, causes, and corrective actions.

PILOT LIGHT TROUBLESHOOTING FLOWCHART

A step-by-step flowchart to diagnose pilot light issues.

PARTS ORDER LIST