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Kenmore N8MSN0701412A1 - User Manual

Kenmore N8MSN0701412A1
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These instructions must be read and understood completely before attempting installation.
Signal Words on Product Labeling
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE Signal Words in Manuals
The signal words DANGER, WARNING, CAUTION, and NOTE The signal word WARNING isused throughout this manual inthe
are used to identify levels of hazard seriousness. The signal word following manner:
DANGER is only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION, and NOTE will
be used on product labels and throughout this manual and other The signal word CAUTION is used throughout this manual in the
manual that may apply to the product, following manner:
DANGER - Immediate hazards which will result in severe person-
at injury or death.
WARNING - Hazards or unsafe practices which could result in
severe personal injury or death.
Signal words are used in combination with colors and/or pictures
CAUTION - Hazards or unsafe practices which may result in or product labels.
minor personal injury or product or property damage.
NOTE - Used to highlight suggestions which wilt result in en- z_ Safety-alert symbol
hanced installation, reliability, or operation. When you see this symbol on the unit and in instructions or manu-
als, be alert to the potential for personal injury.
TABLE OF CONTENTS
DIMENSIONS ............................................... 3
SAFETY CONSIDERATIONS .................................. 3
INTRODUCTION ............................................ 4
CODES AND STANDARDS ................................... 5
SAFETY ................................................ 5
GENERAL INSTALLATION ................................ 5
COMBUSTION AND VENTILATION AIR ..................... 5
DUCT SYSTEMS ........................................ 5
ACOUSTICAL LINING AND FIBROUS GLASS DUCT ......... 5
GAS PIPING AND GAS PIPE PRESSURE TESTING .......... 5
ELECTRICAL CONNECTIONS ............................ 5
VENTING .............................................. 5
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ........... 5
LOCATION ................................................. 6
AIR FOR COMBUSTION AND VENTILATION .................... 7
INSTALLATION .............................................. 10
UPFLOW INSTALLATION ................................. 10
DOWNFLOW INSTALLATION ............................. 11
FILTER ARRANGEMENT ................................. 12
AIR DUCTS ............................................. 13
AIR DELIVERY - CFM .................................... 14
ELECTRICAL CONNECTIONS ............................ 20
115-V WIRING .......................................... 20
J-BOX RELOCATION .................................... 20
ELECTRICAL CONNECTION TO J-BOX .................... 20
ELECTRICAL DATA ...................................... 21
24-V WIRING ........................................... 22
ACCESSORIES ......................................... 22
VENTING .................................................. 23
GENERAL VENTING REQUIREMENTS ..................... 23
MASONRY CHIMNEY REQUIREMENTS .................... 24
APPLIANCE APPLICATION REQUIREMENTS ............... 26
ADDITIONAL VENTING REQUIREMENTS .................. 26
SIDEWALL VENTING .................................... 27
START-UP, ADJUSTMENT, AND SAFETY CHECK ............... 30
GENERAL .............................................. 30
START-UP PROCEDURES ............................... 30
ADJUSTMENTS ......................................... 31
SPEED SELECTION ..................................... 32
CHECK SAFETY CONTROLS ............................. 33
CHECKLIST ............................................ 34
ORIFICE SIZE AND MANIFOLD PRESSURE ................ 35
SERVICE AND MAINTENANCE PROCEDURES ................. 39
CARE AND MAINTENANCE ................................... 39
SEQUENCE OF OPERATION ................................. 43
WIRING DIAGRAM .......................................... 44
TROUBLESHOOTING GUIDE ................................. 45
IS09001
Use of the AHRI Certified TM Mark indicates
a manufacturer's participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
Failure to carefully read and follow this warning could
result in equipment malfunction, property damage,
3ersonal injury and/or death.
Installation or repairs made by unqualified persons
could result in equipment malfunction, property
damage, personal injury and/or death.
The information contained in this manual is intended for
use by a qualified service technician familiar with safety
3rocedures and equipped with proper tools and test
instruments.
Installation must conform with local building codes and
with the Natural Fuel Gas Code (NFCG) NFPA
54/ANSI Z223.1, and National standards of Canada
CAN/CSA-B149.1 and .2 Natural Gas and Propane
Installation Codes.
INSTALLER: Affix these instructions on or adjacent tothe furnace.
CONSUMER: Retain these instructions for future reference.
Portionsof the text andtables are reprintedfrom NFPA 54/ANSI Z223.t -20096), with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washing-
ton, DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subiect, which is represented only by the standard in itsentirety,
PrintedinU.S.A. 441 01 1402 02 May. 2012
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Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Explains how signal words WARNING and CAUTION are used in the manual to highlight hazards.

Signal Words on Product Labeling

Explains the use of signal words on product labels, often combined with colors or pictures.

AHRI Certified Mark

Indicates manufacturer's participation in the AHRI certification program for verification of product performance.

SAFETY CONSIDERATIONS

Fire, Explosion, and Electrical Hazards

Details hazards like carbon monoxide poisoning, explosion, fire, and electrical shock from improper installation or maintenance.

Furnace Reliability Hazard

Cautions against improper installation affecting unit component damage, especially regarding vent sizing, material, gas input, and leveling.

General Safety Guidelines

Provides essential safety rules including wearing protective gear, reading instructions, and following codes like NFGC and NEC.

INSTALLATION REQUIREMENTS

Clearances to Combustibles

Specifies minimum required clearances from combustible materials for furnace installation, varying by orientation.

Introduction to Furnace

Describes the multipoise furnace, its design certification, fuel type, and installation limitations for mobile homes and outdoors.

CODES AND STANDARDS

Safety Codes and Standards Compliance

Lists national and local codes and standards required for installation, including NFGC, NFPA 90B, NEC, and others.

Electrostatic Discharge (ESD) Precautions

Provides detailed steps to prevent damage to electronic components from static electricity during installation and servicing.

LOCATION GUIDELINES

General Installation Requirements

Outlines general requirements for furnace installation, including electrical protection from water and placement relative to combustible materials.

Air for Combustion and Ventilation

Details the need for adequate air supply for combustion, ventilation, and dilution, considering various environmental exposures.

HAZARDS AND SPECIAL INSTALLATIONS

Garage Installation Warning

Specifies safety requirements for installing furnaces in residential garages, including burner height and protection from vehicles.

Construction Site Installation Precautions

Lists conditions and precautions for using the furnace for heating buildings under construction to prevent negative pressure and ensure proper operation.

Installation on Back Prohibited

Warns against installing the furnace on its back or hanging it with the control compartment facing downward, as it affects safety control operation.

COMBUSTION AIR REQUIREMENTS

Furnace Corrosion Hazard

Warns that air for combustion must not be contaminated by halogen compounds, which can corrode heat exchangers and shorten furnace life.

Outdoor Combustion Air Methods

Details the requirements for providing sufficient outdoor air for combustion, ventilation, and dilution, including specific methods and opening sizes.

INSTALLATION ORIENTATIONS

Upflow Installation - Bottom Return Air

Instructions for installing the bottom closure panel for upflow applications with a bottom return air inlet.

Side Return Air Inlet

Guidance on using side return air inlets in upflow and horizontal configurations, noting restrictions for downflow.

DOWNFLOW INSTALLATION

Floor and Plenum Opening Dimensions

Provides diagrams and dimensions for floor and plenum openings required for downflow installations, including combustible flooring.

HORIZONTAL INSTALLATION

Furnace Support Methods

Describes methods for supporting the furnace in horizontal installations, including suspended and platform supports.

Filter Arrangement

Notes that an external filter rack is required and specifies the filter size needed for the furnace.

AIR DUCT REQUIREMENTS

General Duct System Design

Outlines standards for designing duct systems, including ACCA, SMACNA, and ASHRAE, and connection requirements for supply and return air.

Ductwork Acoustical Treatment

Discusses the need for acoustical lining or fibrous ductwork for metal duct systems to reduce noise transmission.

GAS PIPING AND VENTING

Gas Piping Installation

Details requirements for gas piping installation, including local codes, pipe length, support, and leak testing procedures.

Return Air Connections

Explains how to connect return air ducts for downflow, upflow, and horizontal furnace orientations, referencing specific figures.

GAS CONTROL AND WIRING

Burner and Manifold Assembly

Illustrates the top view of the burner and manifold assembly, showing gas valve and piping connections.

Gas Pipe Arrangement and Connections

Depicts typical gas pipe arrangements, including sediment traps, unions, and test gauge connections.

J-Box Relocation

Provides instructions for relocating the electrical junction box (J-Box) if the factory location is not suitable.

ELECTRICAL CONNECTIONS

Electrical Shock and Fire Hazards

Warns about electrical shock and fire hazards, emphasizing proper grounding, wire gauge, and disconnect switch requirements.

Wiring and Grounding Requirements

Details 115-V wiring requirements, including polarity, grounding, separate fused circuits, and the use of copper wire.

Electrical Box Installation

Guides on installing electrical boxes, including J-box relocation and connecting field-supplied electrical boxes to the furnace casing.

ELECTRICAL DATA AND BOX INSTALLATION

Electrical Data Table

Provides a table with electrical specifications, including voltage, ampacity, wire size, and fuse/breaker requirements for various furnace models.

BX Cable and Power Cord Installation

Instructions for installing BX cable and power cords into the furnace J-box, ensuring proper connections and grounding.

FURNACE CONTROL AND WIRING DIAGRAMS

Furnace Control Board

Details the furnace control board, including LED status indicators, terminal connections, and fuse protection for the 24-V circuit.

Wiring Diagrams

Presents wiring diagrams for heating and cooling applications with single-stage thermostats, including 24-V and 115-V wiring configurations.

Accessories Connection

Explains how to connect accessories like Electronic Air Cleaners (EAC) and humidifiers to the furnace control board.

VENTING REQUIREMENTS

General Venting Requirements

Outlines essential requirements for vent sizing and installation, adhering to NFGC and local codes.

Carbon Monoxide Poisoning Hazard During Venting

Addresses hazards related to carbon monoxide poisoning when venting appliances, including proper testing procedures and system corrections.

MASONRY CHIMNEY REQUIREMENTS

Chimney Inspection and Relining

Details requirements for using masonry chimneys, including inspection, relining, and the use of adapter kits, referencing NFPA standards.

CHIMNEY INSPECTION CHART

APPLIANCE APPLICATION REQUIREMENTS

Venting and Condensation Prevention

Provides precautions to prevent condensation in the furnace and vent system, including return-air temperature, gas input rate, and air temperature rise adjustments.

Masonry Chimney Fan Installations

Specifies requirements for masonry chimney installations with Type-B double wall vent connectors, including input ratings.

Additional Venting Requirements

Details requirements for vent connector sizing and the use of increaser fittings when required for specific furnace models.

VENTING CONFIGURATIONS AND HEIGHTS

Sidewall Venting

States that sidewall venting is not approved for direct horizontal venting and outlines requirements when a mechanical venter is used.

Minimum Vent Heights

Provides a table specifying minimum vertical vent heights for various furnace orientations and inputs, adhering to NFGC codes.

VENT ELBOW CONFIGURATIONS

Upflow Application Vent Elbows

Shows diagrams for upflow furnace applications with vent elbows directed up or to the right.

Downflow Application Vent Elbows

Illustrates downflow furnace applications with vent elbows configured up, or up then left.

HORIZONTAL VENTING CONFIGURATIONS

Downflow Vent Elbow Configurations

Shows diagrams for downflow furnace applications with vent elbows directed left then up, or up then right.

Horizontal Vent Elbow Configurations

Illustrates various vent elbow configurations for horizontal furnace installations, including left and right orientations.

START-UP, ADJUSTMENT, AND SAFETY CHECK

General Start-Up Procedures

Covers initial checks before operating the furnace, including electrical connections, thermostat settings, and safety control verification.

Start-Up Procedures

Outlines steps for safely starting the furnace, including purging gas lines and checking for leaks using a non-flammable method.

FURNACE ADJUSTMENTS

Altitude Derate Multiplier

Provides a table for adjusting gas input rates based on altitude and specific gravity of natural gas, with corresponding orifice sizes and manifold pressures.

GAS INPUT RATE AND TEMPERATURE RISE

Verifying Natural Gas Input Rate

Details the procedure for verifying the natural gas input rate by clocking the meter and adjusting manifold pressure.

Setting Temperature Rise

Explains how to set the air temperature rise by adjusting blower speed for optimal furnace operation.

SAFETY CONTROLS AND SETTINGS

Furnace Overheating Hazard

Warns about potential furnace overheating and the importance of checking temperature rise within specified limits.

Thermostat Heat Anticipator and Heat Off Delay

Guides on setting the thermostat heat anticipator and adjusting the heat off delay for optimal system performance.

Checking Safety Controls

Outlines procedures for checking main limit switches and draft safeguard switches to ensure proper safety function.

CHECKLIST AND GAS RATE TABLE

Installation Checklist

Provides a checklist of tasks to be completed after installation and before final handover, including tool cleanup and user guidance.

Gas Rate Table

Offers a table to determine gas rate based on test dial revolutions, aiding in input rate verification.

FILTER AND ORIFICE SIZE DATA

Filter Size Information

Specifies filter sizes required for side and bottom return configurations, noting filter types.

Orifice Size and Manifold Pressure

Presents a detailed table for orifice size and manifold pressure settings based on altitude, heat value, and natural gas specific gravity.

ORIFICE SIZE AND MANIFOLD PRESSURE (CONTINUED)

ORIFICE SIZE AND MANIFOLD PRESSURE

ORIFICE SIZE AND MANIFOLD PRESSURE (CONTINUED)

Service Label Information

Explains the furnace control's LED status codes and troubleshooting guide, referencing the service label.

SERVICE AND MAINTENANCE PROCEDURES

Introduction to Service

Introduces the service section, emphasizing the need for qualified personnel and proper safety precautions before performing maintenance.

Electrical Controls and Wiring

Covers electrical safety, wiring requirements, control board status codes, and troubleshooting tips for electrical issues.

Care and Maintenance Overview

Stresses the importance of periodic maintenance for high performance and equipment longevity, recommending consultation with a dealer.

GENERAL MAINTENANCE PRECAUTIONS

Fire, Explosion, and Electrical Hazards

Warns against storing flammable materials near the furnace and highlights electrical safety precautions before servicing.

Carbon Monoxide and Filter Maintenance

Warns about carbon monoxide hazards and the necessity of using a filter with the access door installed.

Blower Motor and Wheel Cleaning

Provides detailed instructions for cleaning the blower motor and wheel to ensure long life and efficiency, emphasizing safety during the process.

HEAT EXCHANGER CLEANING

Unit Damage Hazard

Warns that improper air temperature rise adjustment can shorten heat exchanger life and must be corrected.

Heat Exchanger Cleaning Procedure

Outlines steps for cleaning heat exchangers, emphasizing the need for qualified personnel and specific cleaning agents if necessary.

SEQUENCE OF OPERATION

Heating Sequence

Describes the step-by-step sequence of operation during a heating call, from thermostat activation to burner ignition and blower operation.

Cooling and Heat Pump Modes

Explains the furnace operation sequences for cooling mode and heat pump applications, including blower timing and control logic.

TROUBLESHOOTING GUIDE

Single Stage Troubleshooting Flowchart

Provides a flowchart to diagnose and troubleshoot single-stage furnace operation issues based on LED status codes and basic checks.

Kenmore N8MSN0701412A1 Specifications

General IconGeneral
BrandKenmore
ModelN8MSN0701412A1
CategoryFurnace
LanguageEnglish

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