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Kenmore N8MSN0902120A1 - User Manual

Kenmore N8MSN0902120A1
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These instructions must be read and understood completely before attempting installation.
Signal Words on Product Labeling
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE Signal Words in Manuals
The signal words DANGER, WARNING, CAUTION, and NOTE The signal word WARNING isused throughout this manual inthe
are used to identify levels of hazard seriousness. The signal word following manner:
DANGER is only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION, and NOTE will
be used on product labels and throughout this manual and other The signal word CAUTION is used throughout this manual in the
manual that may apply to the product, following manner:
DANGER - Immediate hazards which will result in severe person-
at injury or death.
WARNING - Hazards or unsafe practices which could result in
severe personal injury or death.
Signal words are used in combination with colors and/or pictures
CAUTION - Hazards or unsafe practices which may result in or product labels.
minor personal injury or product or property damage.
NOTE - Used to highlight suggestions which wilt result in en- z_ Safety-alert symbol
hanced installation, reliability, or operation. When you see this symbol on the unit and in instructions or manu-
als, be alert to the potential for personal injury.
TABLE OF CONTENTS
DIMENSIONS ............................................... 3
SAFETY CONSIDERATIONS .................................. 3
INTRODUCTION ............................................ 4
CODES AND STANDARDS ................................... 5
SAFETY ................................................ 5
GENERAL INSTALLATION ................................ 5
COMBUSTION AND VENTILATION AIR ..................... 5
DUCT SYSTEMS ........................................ 5
ACOUSTICAL LINING AND FIBROUS GLASS DUCT ......... 5
GAS PIPING AND GAS PIPE PRESSURE TESTING .......... 5
ELECTRICAL CONNECTIONS ............................ 5
VENTING .............................................. 5
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ........... 5
LOCATION ................................................. 6
AIR FOR COMBUSTION AND VENTILATION .................... 7
INSTALLATION .............................................. 10
UPFLOW INSTALLATION ................................. 10
DOWNFLOW INSTALLATION ............................. 11
FILTER ARRANGEMENT ................................. 12
AIR DUCTS ............................................. 13
AIR DELIVERY - CFM .................................... 14
ELECTRICAL CONNECTIONS ............................ 20
115-V WIRING .......................................... 20
J-BOX RELOCATION .................................... 20
ELECTRICAL CONNECTION TO J-BOX .................... 20
ELECTRICAL DATA ...................................... 21
24-V WIRING ........................................... 22
ACCESSORIES ......................................... 22
VENTING .................................................. 23
GENERAL VENTING REQUIREMENTS ..................... 23
MASONRY CHIMNEY REQUIREMENTS .................... 24
APPLIANCE APPLICATION REQUIREMENTS ............... 26
ADDITIONAL VENTING REQUIREMENTS .................. 26
SIDEWALL VENTING .................................... 27
START-UP, ADJUSTMENT, AND SAFETY CHECK ............... 30
GENERAL .............................................. 30
START-UP PROCEDURES ............................... 30
ADJUSTMENTS ......................................... 31
SPEED SELECTION ..................................... 32
CHECK SAFETY CONTROLS ............................. 33
CHECKLIST ............................................ 34
ORIFICE SIZE AND MANIFOLD PRESSURE ................ 35
SERVICE AND MAINTENANCE PROCEDURES ................. 39
CARE AND MAINTENANCE ................................... 39
SEQUENCE OF OPERATION ................................. 43
WIRING DIAGRAM .......................................... 44
TROUBLESHOOTING GUIDE ................................. 45
IS09001
Use of the AHRI Certified TM Mark indicates
a manufacturer's participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
Failure to carefully read and follow this warning could
result in equipment malfunction, property damage,
3ersonal injury and/or death.
Installation or repairs made by unqualified persons
could result in equipment malfunction, property
damage, personal injury and/or death.
The information contained in this manual is intended for
use by a qualified service technician familiar with safety
3rocedures and equipped with proper tools and test
instruments.
Installation must conform with local building codes and
with the Natural Fuel Gas Code (NFCG) NFPA
54/ANSI Z223.1, and National standards of Canada
CAN/CSA-B149.1 and .2 Natural Gas and Propane
Installation Codes.
INSTALLER: Affix these instructions on or adjacent tothe furnace.
CONSUMER: Retain these instructions for future reference.
Portionsof the text andtables are reprintedfrom NFPA 54/ANSI Z223.t -20096), with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washing-
ton, DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subiect, which is represented only by the standard in itsentirety,
PrintedinU.S.A. 441 01 1402 02 May. 2012
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Summary

Safety Labeling and Signal Words

Signal Word Definitions

Defines DANGER, WARNING, CAUTION, and NOTE signal words and their application.

Product Introduction

General Overview

Provides a general overview of the furnace model and its design-certified status.

Safety Considerations

Critical Hazard Warnings

Highlights critical safety warnings for fire, explosion, shock, and property damage.

Installation Procedures

General Installation Requirements

Details requirements for furnace installation, including codes and operation.

Codes and Standards

Applicable Installation Codes

Lists national and local codes for installation, combustion, electrical, and venting.

ESD Precautions Procedure

Furnace Reliability Hazard

Warns of potential damage to electronic components from static discharge.

Location Requirements

Carbon Monoxide and Unit Damage Hazard

Warns about corrosive air contaminants affecting furnace parts and lifespan.

General Installation Guidelines

Furnace Placement and Protection

Specifies requirements for protecting electrical components and placement relative to water.

Cooling Equipment Integration

Location Relative to Cooling Equipment

Guidance on installing cooling coils relative to the furnace to prevent condensation.

Air for Combustion and Ventilation

Combustion Air Requirements

Specifies the need for adequate air for combustion, ventilation, and dilution.

Furnace Corrosion Hazards

Corrosive Air Contaminants

Warns about halogen compounds in air causing corrosion of heat exchangers.

Combustion Air Methods

Outdoor Combustion Air Method

Details requirements for providing outdoor air for combustion and ventilation.

Indoor Combustion Air Method

Explains indoor air usage for combustion if specific conditions are met.

Standard Combustion Air Method

Standard Method Requirements

Defines criteria for using the standard method for combustion air supply.

Known Air Infiltration Rate Method

Infiltration Rate Method Criteria

Details conditions for using the known air infiltration rate method for combustion air.

Installation Orientations

Upflow Installation

Instructions for upflow installation, including bottom and side return air options.

Downflow Installation

Combustible Flooring Requirements

Specifies requirements for installing on combustible flooring using specific accessories.

Horizontal Installation

Support Methods

Details methods for supporting furnaces in horizontal installations, including suspended and platform.

Roll-Out Protection

Describes the use of sheet metal for flame roll-out protection.

Filter Arrangement

Filter Hazard Warning

Warns against operating without a filter or with the access door removed.

Air Ducts

General Duct Requirements

Covers duct system design, sealing, and clearance requirements.

Ductwork Acoustical Treatment

Addresses acoustical lining and fibrous ductwork standards.

Supply Air Connections

Details requirements for connecting supply air ducts and access panels.

Supply Air Duct Connections

Upflow and Horizontal Air Connections

Instructions for connecting supply air ducts for upflow and horizontal furnace orientations.

Downflow Air Connections

Instructions for connecting supply air ducts for downflow furnace orientations.

Return Air Connections

Downflow Return Air

Details return air connection requirements for downflow furnaces.

Upflow;Horizontal Return Air

Details return air connection requirements for upflow and horizontal furnaces.

Gas Piping Safety

Fire or Explosion Hazard

Warns about hazards associated with gas piping installation and testing.

Burner and Manifold Assembly

Gas Valve and Manifold Connections

Describes connections to the gas valve and manifold assembly.

Gas Pipe Arrangement and Testing

Typical Gas Pipe Arrangement

Illustrates the standard gas pipe arrangement including sediment trap and shutoff valve.

Electrical Box Relocation and Connection

J-Box Relocation

Instructions for relocating the junction box (J-Box).

Field Electrical Box Installation

Details the installation of a field-supplied electrical box on the furnace casing.

Electrical Connections

Electrical Shock Hazards

Highlights critical electrical shock and fire hazards during installation and service.

115-V Wiring Requirements

Specifies requirements for 115-V wiring, including polarity and grounding.

J-Box Wiring and Connection

Details wiring and connection procedures for the J-Box and field electrical boxes.

Electrical Data and Wiring Installation

Electrical Data Table

Provides electrical specifications for various furnace models.

BX Cable and Power Cord Installation

Instructions for installing BX cable and power cords into the furnace J-Box.

Wiring Diagrams and Accessories

24-V Wiring Connections

Details 24-V wiring connections for thermostats and humidifiers.

Accessory Connections

Instructions for connecting accessories like Electronic Air Cleaners.

Humidifier Connections

Humidifier Wiring

Explains wiring for 24VAC and 115VAC humidifiers.

Venting Requirements

General Venting Requirements

Covers general rules for vent sizing, installation, and materials.

Carbon Monoxide Poisoning Hazard

Venting System Safety Checks

Outlines critical steps for safe venting system operation to prevent CO poisoning.

Masonry Chimney Requirements

Chimney Adapter Kit Usage

Details requirements for using chimney adapter kits with masonry chimneys.

U.S.A. Venting Regulations

References specific NFPA and NFGC sections for U.S. venting regulations.

Chimney Inspection Chart

Chimney Inspection Process

Provides a flowchart for inspecting chimneys and determining suitability for venting.

Appliance Application Requirements

Condensation Prevention in Venting

Advises on maintaining proper temperatures and rates to prevent condensation.

Additional Venting Requirements

Vent Connector Sizing

Details requirements for vent connector sizing and increaser fittings.

Cut Hazard Warning

Sheet Metal Handling Precautions

Warns about sharp edges on sheet metal parts and necessary protective gear.

Burn Hazard Warning

Vent Pipe Proximity Hazard

Warns about hot vent pipes being accessible to children in downflow installations.

Sidewall Venting Requirements

Sidewall Venting Approval

States furnace is not approved for direct sidewall venting without proper approval.

Start-Up, Adjustment, and Safety Check

General Start-Up Procedures

Covers essential general checks before operating the furnace.

Fire and Explosion Hazards

Highlights hazards related to gas leaks and improper operation.

Cut Hazard

Warns about sharp edges during handling and servicing.

Start-Up Procedures

Step-by-step guide for initiating furnace operation.

Adjustments

Altitude Derate Multipliers

Provides multipliers for adjusting gas input rate based on installation altitude.

Gas Input Rate and Manifold Pressure

Details how to determine and adjust gas input rate and manifold pressure.

Fire and Furnace Damage Hazards

Gas Input Rate Adjustment

Explains how to determine correct gas input rate considering altitude and gas properties.

Example Input Rate Calculations

Example Calculation

Provides an example calculation for determining correct input rate at a specific altitude.

Electrical Shock Hazard

Blower Speed Selection

Instructions for adjusting blower speed for optimal temperature rise.

Furnace Overheating Hazard

Temperature Rise Check

Guidance on checking and adjusting air temperature rise for proper operation.

Check Safety Controls

Main Limit Switch Test

Procedure to test the main limit switch functionality.

Draft Safeguard Switch Test

Procedure to test the draft safeguard switch for proper operation.

Pressure Switch Check

Draft Inducer Blower Operation

Details how to check the pressure switch for proper draft inducer blower operation.

Checklist

Pre-Operation Checklist

A final checklist before operating the furnace, including tool cleanup and final checks.

Service and Maintenance Procedures

Service Hazards

Highlights critical hazards during service, including fire, explosion, shock, and environmental.

Electrical Controls and Wiring

Guidance on servicing electrical controls, wiring, and troubleshooting with status codes.

Introduction to Service

General Service Introduction

Explains the importance of periodic maintenance and consulting a dealer.

Maintenance Procedures

Routine Maintenance Tasks

Lists essential monthly and seasonal maintenance tasks for the furnace.

Air Filter Maintenance

Filter Cleaning and Replacement

Instructions for cleaning or replacing the air filter, noting airflow direction.

Blower Motor and Wheel Maintenance

Blower Motor and Wheel Hazards

Warns of electrical shock hazards and the importance of proper blower wheel balance.

Unit Damage Hazard

Shortened Heat Exchanger Life

Warns that improper temperature rise can shorten heat exchanger life.

Cleaning Heat Exchanger

Heat Exchanger Cleaning Process

Details the procedure for cleaning heat exchangers, emphasizing when replacement is necessary.

Heat Exchanger Cleaning Procedures

Cell Cleaning and Sealant Application

Describes cleaning furnace cells and applying new sealant to the collector box flange.

Fire or Explosion Hazard

Gas Leak Testing

Reiterates the prohibition of open flames for gas leak testing.

Sequence of Operation

Heating Sequence

Details the step-by-step sequence of operation during heating mode.

Cooling and Blower Modes

Explains operation during cooling mode and continuous blower operation.

Heat Pump Sequence

Describes the furnace operation when integrated with a heat pump system.

Troubleshooting and Wiring

Wiring Diagrams Reference

Directs users to wiring diagrams for reference.

Troubleshooting Guide

Guides users on how to diagnose and resolve common furnace issues.

Troubleshooting Guide

Initial System Checks

Checks for power, voltage, and switch status to start troubleshooting.

Status Code and Control Verification

Procedures for recalling status codes and verifying control response to thermostat signals.

Parts Replacement Information

Model Number Identification

Explains how to identify the furnace model number based on its digit positions.

Kenmore N8MSN0902120A1 Specifications

General IconGeneral
BrandKenmore
ModelN8MSN0902120A1
CategoryFurnace
LanguageEnglish

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