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Kenwood TS-520S Service Manual

Kenwood TS-520S
57 pages
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Kenwood TS-520S Specifications

General IconGeneral
IF Frequencies8.83 MHz, 455 kHz
ModesCW, SSB
Receiver Sensitivity0.5 µV for 10 dB S/N
Power SupplyDC 13.8 V
Frequency Range160-10 meters (including WARC bands)

Summary

Specifications Overview

General Specifications

Covers general operational parameters like frequency range, mode, and components.

Transmitter Specifications

Details transmitter output power, suppression, and AF response.

Receiver Specifications

Details receiver sensitivity, selectivity, image ratio, and AF output.

TS-520 Series Comparative Table

DK-520 Option Overview

Details the DK-520 option, its features, and DC operation requirements.

Block Diagram

Generator, Carrier, and Audio Units

Illustrates key transmission audio path circuits including Generator and Carrier.

RF and IF Signal Processing

Depicts RF and IF signal flow, amplification stages, and filtering.

Control and Auxiliary Circuits

Shows VOX, Noise Blanker, and AVR circuits and their interconnections.

Frequency Generation and Indication

Details VFO, Marker, and Indicator circuits and their signal paths.

Circuit Description

General Overview

Explains the transceiver's double-conversion system and advanced features.

Transmitter Circuitry

Describes the signal path from microphone to antenna in the transmitter.

Receiver Circuitry

Details the signal path from antenna to speaker in the receiver.

Carrier Unit Operation

Explains the function of the Carrier Unit as a BFO and carrier oscillator.

Generator Unit Operation

Details the Generator Unit's role in SSB transmission and DSB signal generation.

RF Unit Functions

Covers RF amplification, ALC system, and control sections within the RF unit.

IF Unit Operation

Describes the IF Unit's role in both transmit and receive signal processing.

Noise Blanker and AF Units

Details Noise Blanker and Audio Frequency amplifier circuits.

VFO, Marker, and VOX Units

Explains the functions of the VFO, Marker, and VOX circuit units.

FIX CH, AVR, Rectifier, HV, Indicator, Final Units

Describes various support circuits like AVR, rectifier, HV, indicator, and final units.

Functional Description

Speech Processor Theory

Explains the theory and operation of the speech processor for improved SSB audio.

Speech Processor Operation

Details how the speech processor affects audio output levels and quality.

Intermodulation and Signal Selectivity

Describes signal characteristics, selectivity, and intermodulation effects.

Antenna Circuitry

Explains the antenna connection, RF ATT features, and WWV reception.

External View

Front Panel Layout

Identifies front panel controls, meters, displays, and knobs.

Rear Panel Connections

Shows rear panel connectors, switches, and power inputs.

Parts Alignment

Top View Component Layout

Shows component placement on the top side of the transceiver chassis.

Bottom View Component Layout

Shows component placement on the bottom side of the transceiver chassis.

PC Board Layouts

VFO Unit PC Board

Shows the circuit layout for the VFO Unit (X40-1070-01).

Rectifier Unit PC Board

Shows the circuit layout for the Rectifier Unit (X43-1090-02).

FIX CH. AVR and HV Units PC Boards

Shows circuit layouts for FIX CH. AVR (X43-1100-00) and HV Units (X43-1110-00).

OSC and ANT Coil Units PC Boards

Shows circuit layouts for OSC Coil (X44-1160-00) and ANT Coil Units (X44-1070-00).

Mixer and Drive Coil Units PC Boards

Shows circuit layouts for Mixer Coil (X44-1080-00) and Drive Coil Units (X44-1090-00).

RF Unit PC Board

Shows the circuit layout for the RF Unit (X44-1200-00).

IF Unit PC Board

Shows the circuit layout for the IF Unit (X48-1060-01).

AF Unit PC Board

Shows the circuit layout for the AF Unit (X49-0008-01).

Carrier and Marker Units PC Boards

Shows circuit layouts for Carrier (X50-0009-01) and Marker Units (X52-0005-01).

Generator and Indicator Units PC Boards

Shows circuit layouts for Generator (X52-1090-00) and Indicator Units (X54-1280-00).

VOX and NB Units PC Boards

Shows circuit layouts for VOX (X54-0001-00) and NB Units (X54-1080-10).

Final Unit PC Board

Shows the circuit layout for the Final Unit (X56-1200-00).

Parts List

Capacitors

Lists capacitor part numbers, types, values, and tolerances.

Tubes and Semiconductors

Lists tubes and semiconductor part numbers and types.

Potentiometers and Switches

Lists potentiometers, trimmers, and various types of switches.

Resistors

Lists resistor part numbers, types, values, and tolerances.

Coils, Speakers, and Miscellaneous Parts

Lists coils, speakers, and other miscellaneous components.

VFO and Rectifier Unit Parts

Lists parts specific to the VFO and Rectifier units.

FIX CH, AVR, and OSC Coil Unit Parts

Lists parts specific to FIX CH, AVR, and OSC Coil units.

Mixer, Drive Coil, and RF Unit Parts

Lists parts specific to Mixer, Drive Coil, and RF units.

IF Unit Parts

Lists parts specific to the IF Unit.

Generator and Marker Unit Parts

Lists parts specific to Generator and Marker units.

NB, VOX, and Indicator Unit Parts

Lists parts specific to NB, VOX, and Indicator units.

Final Unit Parts

Lists parts specific to the Final Unit.

Packing Instructions

Packing Materials Overview

Lists materials used for packing the transceiver and accessories.

Disassembly of Panel and Case

Front Panel Assembly Disassembly

Details steps for removing front panel components like glass and knobs.

Top and Bottom Case Removal

Details steps for removing the top and bottom covers of the transceiver.

Subpanel and Rear Panel Disassembly

Subpanel Component Identification

Identifies numbered components located on the subpanel.

Rear Panel Component Identification

Identifies numbered components located on the rear panel.

Component Replacement Procedures

Replacing Relays and Capacitors

Details replacement of relays and electrolytic power supply capacitors.

Coil Pack and VFO Section Removal

Covers coil pack disassembly and VFO section removal procedures.

Replacing Lights, Meters, and Switches

Details replacing dial lights, meter lights, meters, and paddle switches.

Modifications

50W Output Modification

Describes how to modify the unit for 50W output power.

Troubleshooting

Reception Issues - Power and Signal

Addresses no power, no reception, and noise problems during reception.

Reception Issues - Oscillation and Circuits

Troubleshoots carrier, VFO, HET, IF, RF, ANT, and detection circuits.

Reception - Meter and Signal Issues

Troubleshoots S-meter, marker, and WWV reception issues.

Transmission - Output and Circuit Issues

Addresses no output, OSC, RF, Generator, FINAL, and IF unit problems.

Transmission - Meter and Control Issues

Troubleshoots meter deflection, ALC, HV, power, and STBY switch issues.

Other Issues - Voltage and Noise

Addresses 9V stabilization and noisy S-meter problems.

Level Diagrams

Receiver Section Levels

Shows required signal generator output levels for receiver adjustment.

Transmitter Section Levels

Shows measured voltage levels for transmitter adjustment.

Adjustments

Test Equipment Requirements

Lists necessary equipment for performing adjustments.

Receiving Section Initial Settings and Adjustments

Covers initial settings and rear panel adjustments for reception.

Band Pass Filter Adjustment

Details BPF adjustment for reception and transmission.

Carrier Board and Coil Pack Alignment

Covers Carrier board and Coil pack alignment procedures.

Trap Coil, Carrier Balance, and S-Meter Adjustments

Details adjustments for trap coils, carrier balance, and S-meter.

RIT and Calibrator Frequency Adjustments

Covers RIT and calibrator frequency adjustments.

VFO Frequency Adjustments

Details VFO frequency calibration steps.

Output Voltage and Final Bias Adjustments

Covers output voltage and final bias current adjustments.

IFT Adjustment

Details Intermediate Frequency Transformer adjustments.

RF Meter, Power, and Neutralization

Covers RF meter, power check, and neutralization adjustments.

Modulator, Sidetone, and Processor Adjustments

Covers adjustments for balanced modulator, sidetone, and processor.

DS-1A DC-DC Converter

Specifications

Lists technical specifications for the DS-1A DC-DC Converter option.

Schematic Diagrams

AF, NB, VFO, Carrier, VOX, Indicator Units Schematics

Shows circuit diagrams for AF, NB, VFO, Carrier, VOX, and Indicator units.

IF, FIX CH AVR, HV, Marker Units Schematics

Shows circuit diagrams for IF, FIX CH AVR, HV, and Marker units.

RF, Final, and Rectifier Units Schematics

Shows circuit diagrams for RF, Final, and Rectifier units.

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