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Kikusui TOS5051A User Manual

Kikusui TOS5051A
120 pages
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Part No. Z1-002-972, IB004839
Aug. 2009
OPERATION MANUAL
WITHSTANDING VOLTAGE TESTER
TOS5000 Series
TOS5050A
TOS5051A
DANGER
This Tester generates high voltage.
Any incorrect handling may cause death.
Read “Handling Precautions” in this manual to
prevent accident.
Keep this manual near the tester for easy access
of the operator.

Table of Contents

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Kikusui TOS5051A Specifications

General IconGeneral
CategoryTest Equipment
ModelTOS5051A
ManufacturerKikusui
Output Power500 VA
Frequency Accuracy±0.1%
WaveformSine wave
Output Voltage Range0-300 V
Frequency Range50 Hz / 60 Hz
InterfaceGPIB, RS-232C
Withstanding Voltage2 kV AC for 1 minute
Frequency45-65 Hz, 400 Hz, DC

Summary

Operation Manual Overview

Introduction to Withstanding Voltage Tester

Introduces the TOS5000 Series withstanding voltage testers, TOS5050A and TOS5051A.

Essential Safety Warning

Critical DANGER notice about high voltage and fatal risks from incorrect handling.

Operational Safety and Supervision

Avoiding Electric Shock Hazards

Critical safety advice on avoiding contact with high voltage areas and equipment.

Understanding Safety Symbols

High Voltage and Danger Symbols

Explains symbols indicating high voltage hazards and imminent danger.

General Safety Precautions

User Qualifications and Product Use

Emphasizes qualified personnel use and adherence to intended purposes.

Installation, Operation, and Maintenance Safety

Safe Installation and Relocation Practices

Precautions for installing, moving, and locking casters.

Safe Operation and Maintenance Procedures

Safety steps for operating, maintaining, and servicing the tester.

Front and Rear Panel Identification

Front Panel Controls and Indicators

Details front panel components like meters, switches, and lamps.

Chapter 1 General Information

Key Features of the Tester

Highlights features like compliance, transformer capacity, layout, and display.

Advanced Tester Features

Pass/Fail Judgment and Timer Functions

Explains window comparator for pass/fail and digital timer functions.

Additional Features and Safety

DANGER Lamp and Interlock Function

Explains the DANGER lamp, interlock, keylock, and safer switches.

Chapter 2 Installation and Preparation

Installation Location Precautions

Guidelines for selecting a safe and suitable installation environment.

Moving and AC Line Requirements

AC Line Voltage and Frequency Requirements

Specifies the AC line voltage tolerance and frequency for operation.

Power Cord Connection and Voltage Settings

Connecting the Power Cord Safely

Steps for correctly connecting the power cord to the tester and outlet.

Grounding Procedures for Safety

Importance of Proper Grounding

Explains the necessity of grounding to prevent shock and malfunction.

Grounding Methods

Details two methods for grounding the tester for safety.

Chapter 3 Handling Precautions

General Handling Warnings

Emphasizes extreme care due to the tester's high voltage output.

Preparative Procedures for Safe Testing

Steps before testing, including wearing gloves and grounding.

Connecting Test Leads

Connecting the High Test Lead

Step-by-step guide for connecting the high test lead and safety checks.

Test Operation Precautions

Pausing and Stopping Tests Safely

Procedures for pausing or stopping tests, including voltage control.

Hazards of Charged Components

Warns about touching charged parts near DUT, leads, or terminals during testing.

Post-Test Safety Checks

Verifying Power-Off Status

Checks for zero output voltage and DANGER lamp status after power off.

Residual High Voltages (TOS5051A)

Explains residual voltage phenomena in DC mode and discharge times.

Remote Control and Interference Prevention

Warnings for Remote Control Operations

Emphasizes safety when controlling the tester remotely.

Preventing Shorting to Earth Ground

Advises on preventing short circuits to earth ground to avoid hazards.

Emergency Procedures and Fault Handling

Actions in Case of Emergency

Steps to take during electric shock or DUT burning incidents.

Handling Tester Breakdown

Procedures for stopping use of broken testers and contacting support.

Operating Limits and Heat Management

Chapter 4 Front and Rear Panel Descriptions

Front Panel Item Descriptions

Detailed explanation of all controls, indicators, and displays on the front panel.

Power Switch and Initial Settings

Power Switch Functions and Initialization

Explains the power switch, resume function, and factory default initialization.

Test Control Switches

STOP Switch Functions

Details the functions of the STOP switch for test termination and reset.

Remote Control and Voltage Selection

TEST VOLTAGE Switch Usage

Describes selecting AC/DC modes and voltage ranges using the switch.

Voltage Adjustment and Range Settings

Adjusting Test Voltage Levels

Guides on using the TEST VOLTAGE control to set output voltage.

Output Terminals and DANGER Lamp

HIGH VOLTAGE and LOW Terminals

Identifies the HIGH VOLTAGE and LOW output terminals.

DANGER Lamp Indicator

Explains the DANGER lamp's function indicating voltage delivery.

Current Cutoff Settings

CUTOFF CURRENT Keys Operation

How to use keys to set upper and lower cutoff currents.

Timer Settings and Controls

TIMER Keys for Test Period Adjustment

How to use keys to set and adjust the test period.

TIMER ON/OFF Function

Explains how to enable/disable the timer function and its impact.

Display Messages and Indicators

Voltage and Current Readouts

Error and Protection Messages

Checking Tester Operation

Checking Protection Status and READY State

Verifies the PROTECTION status is enabled and the tester is in READY state.

Pre-Test Checks and Adjustments

Verifying Interlock and Protection Status

Ensures interlock function is active and tester is not in PROTECTION status.

AC Test Parameter Setup

Lower Cutoff Current and Test Time Settings

Test Voltage and DUT Connection

Executing and Interpreting AC Tests

Executing an AC Test

Steps to start the AC test and observe tester behavior.

Interpreting FAIL Results and Timer Behavior

Interpreting FAIL Results

Explains display and actions for UPPER FAIL and LOWER FAIL results.

DC Test Parameter Setup (TOS5051A)

Lower Cutoff and Test Time for DC Tests

Test Voltage and DUT Connection for DC

Executing and Interpreting DC Tests

Executing a DC Test

Steps to start the DC test and observe tester behavior.

Remote Control via SIGNAL I/O Connector

Interlock Function and Start/Stop Control

Understanding the Interlock Function

How the interlock function enhances safety by cutting off voltage.

Special Test Mode Settings

Additional Special Test Modes

RS-232C Commands for Tester Control

RS-232C Commands for Measurement and Mode

Zero-turn-on Switch Operation

DC Test Delay and Discharge Functions

Automatic Discharge Function

How the tester automatically discharges stored charge after DC tests.

Tester Maintenance and Calibration

Calibration Requirements

Importance of periodic calibration and safety warnings against self-calibration.

Basic Performance Details

Performance Limitations and Conditions

Pass/Fail Judgment and Test Time Specifications

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