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Kikusui TOS5050A User Manual

Kikusui TOS5050A
120 pages
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Part No. Z1-002-972, IB004839
Aug. 2009
OPERATION MANUAL
WITHSTANDING VOLTAGE TESTER
TOS5000 Series
TOS5050A
TOS5051A
DANGER
This Tester generates high voltage.
Any incorrect handling may cause death.
Read “Handling Precautions” in this manual to
prevent accident.
Keep this manual near the tester for easy access
of the operator.

Table of Contents

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Kikusui TOS5050A Specifications

General IconGeneral
Frequency50 Hz / 60 Hz
CategoryTest Equipment
Output Power500 VA
Output Voltage Range0 to 5 kV AC
Weight12 kg
Power Rating500 VA
Withstand Voltage5 kV AC
Output Frequency Range50 Hz / 60 Hz
InterfaceRS-232C
DisplayDigital display
Output Current Range0 to 100 mA AC

Summary

Chapter 1 General

1.1 Overview

Description of the tester's purpose and general characteristics.

1.2 Features

Detailed description of the tester's capabilities and functionalities.

Chapter 2 Installation and Preparation

2.2 Precautions Concerning Installation Location

Guidelines for selecting a safe and suitable installation environment.

2.5 Connecting the Power Cord

Instructions for properly connecting the power cord.

2.6 Grounding (Earth)

Crucial steps for ensuring proper grounding for safety.

Chapter 3 Handling Precautions

3.1 Preparative Procedures

Essential safety steps to take before operating the tester.

Grounding the Tester

Procedure to ensure proper grounding for electrical safety.

3.2 Warnings and Cautions When Operating the Tester

Critical safety advice to follow during tester operation.

Before Turning ON the AC Input Power

Key checks before powering up the unit.

Items Charged Up to Dangerous High Voltages

Warning about potential high voltage hazards.

3.3 Warnings after Turning OFF the Power

Safety considerations after the tester is powered down.

Residual High Voltages (TOS5051A Only)

Specific warning about high voltages remaining after DC tests.

3.6 Actions to Be Taken in Emergency

Procedures to follow in case of an emergency.

3.7 Breakdown

Actions to take if the tester malfunctions.

Stopping the Use of Broken Testers

Guidelines for discontinuing use of a faulty device.

DANGER Lamp

Importance of the DANGER lamp and its failure.

Chapter 4 Description of Front and Rear Panel Items

4.1 Description of Front Panel Items

Detailed explanation of all controls and indicators on the front panel.

DANGER lamp

Explains the function of the high voltage indicator.

Vacuum fluorescent display

Describes the main display screen.

4.2 Display Items

Explains the various messages and indicators shown on the display.

PROTECTION message

Critical message indicating a safety or fault condition.

4.3 Description of Rear Panel Items

Explanation of connectors and switches on the rear panel.

Chapter 5 Preparative Test Procedures

5.1 Initial Setup

Steps for configuring the tester before first use.

5.2 Checking the Tester Operation

Steps to verify the tester functions correctly before operation.

5.3 Checking the Tester before Starting Test Operation

Essential checks before commencing any test.

Interlock function

Verification of the safety interlock system.

Tester not in PROTECTION status

Ensuring the tester is not in a protective shutdown state.

Chapter 6 Test Procedures

6.1 AC Withstanding Voltage Test Procedure

Detailed steps for performing AC dielectric strength tests.

6.2 DC Withstanding Voltage Test Procedure (TOS5051A Only)

Detailed steps for performing DC dielectric strength tests.

Setting the Upper Cutoff Current

Defining the upper limit for pass/fail current detection.

Setting the Lower Cutoff Current

Defining the lower limit for pass/fail current detection.

Setting the Test Voltage

Adjusting the output voltage for the test.

Executing a Test

The final steps to run the DC test.

6.3 Remote Control

Methods and procedures for controlling the tester remotely.

Interlock Function

Safety feature ensuring proper external interlock setup.

6.5 Settings for Special Test Modes

Configuring special operational modes for testing.

Chapter 7 RS-232C Interface

7.6 RS-232C Commands and Responses

Details the commands used to control and query the tester via RS-232C.

Chapter 8 Operating Principle

Chapter 9 Maintenance

9.3 Maintenance

Procedures for maintaining the tester's performance.

9.4 Calibration

Importance and procedure for calibrating the tester.

Chapter 10 Specifications

10.1 Basic Performance

Key performance characteristics and ratings.

10.3 General Specifications

Environmental, safety, and power requirements.

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