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Kipor KDE40ST3

Kipor KDE40ST3
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WUXI KIPOR POWER CO., LTD.
Operation Manual
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Table of Contents

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Kipor KDE40ST3 Specifications

General IconGeneral
Frequency (Hz)50 Hz
Rated Voltage (V)230 V
Excitation ModeSelf-excited
ATSOptional
DC Voltage12 V
Start TypeElectric

Summary

Safety Instruction and Precautions

Exhaust Gas Hazards

Warns about toxic exhaust gases like carbon monoxide and the need for proper ventilation.

Rotating Parts Hazard

Highlights the danger of touching internal rotating parts and advises caution when accessing the generator.

Electric Shock Prevention

Details crucial precautions against electric shock, including proper wiring and securing covers.

Grounding Procedures and Importance

Explains the necessity of proper grounding for safety and preventing electric shock.

Fire Hazard Precautions

Advises on safe handling of flammable fuel and lubricants to prevent fire incidents.

Hot Parts Warning

Alerts users to hot components like the muffler and exhaust, advising caution to avoid burns.

Battery Handling and Safety

Details safe practices for handling batteries, including ventilation and avoiding short circuits.

Maintenance Safety Precautions

Outlines critical safety steps before and during maintenance, including engine stop and labels.

Product Instruction and Features

Connection Prohibition and Professional Installation

Prohibits unauthorized connection to the power grid and mandates qualified technicians for electrical system integration.

Installation and Transportation

Generator Installation Guidelines

Provides instructions for correctly installing the generator on a flat surface and maintaining clearance.

Connection of Load

Grounding for Protection and Safety

Details the importance and methods for grounding the generator and connected load appliances.

Connecting Load Equipment

Describes methods for connecting three-phase and single-phase loads to the generator terminals.

Fuel, Lubricant, Cooling Water, and Battery

Fuel Specifications and Handling

Details recommended diesel fuel types based on temperature and safe refueling practices.

Lubricant Selection and Use

Guides on choosing the correct lubricant viscosity based on ambient temperature and proper handling.

Battery Handling and Safety Precautions

Details critical safety measures for handling batteries, warning of explosion risks.

Battery Handling Safety

Provides detailed safety instructions for charging and handling batteries to prevent hazards.

Battery Charging Procedures and Safety

Outlines safe practices for charging batteries, including ventilation and preventing sparks.

Running the Generator

Pre-Start Preparation Checklist

Details essential pre-start checks for fuel, oil, and connections before operating the generator.

Fueling Procedures

Provides instructions for filling the fuel tank, including recommended fuel types and overflow prevention.

Generator Operation and Checks

Covers pre-start checks, engine operation, and routine monitoring during generator use.

Load Running Procedures and Checks

Provides guidelines for starting and running the generator under load, including pre-running checks.

Generator Shutdown Procedure

Details the correct sequence for safely stopping the generator engine to prevent damage.

Periodical Maintenance and Service

Electrical Safety During Maintenance

Warns about electric shock hazards and requires the generator to be completely stopped and off.

Maintenance Schedule by Running Hours

Outlines periodic checks based on operational hours: 50, 250, 500, and 1000 hours.

Scheduled Maintenance Checks

Details specific checks and replacements required at 50, 250, 500, and 1000-hour intervals.

Initial 50-Hour Maintenance

Specifies tasks for the first 50 hours, including oil and filter replacement, and belt tension check.

Troubleshooting Common Issues

Rotating Part Hazards

Warns about the extreme danger of touching rotating parts and advises stopping the engine.

Electric Shock Hazards

Highlights the risk of electric shock from high-voltage parts and requires engine shutdown.

Hot Part Hazards

Warns about touching hot generator parts and advises allowing the unit to cool down.

Battery Usage Hazards

Warns that improper battery use can lead to severe accidents and advises on safe handling.

Voltage Output Problems

Troubleshoots issues related to incorrect or absent voltage output from the generator.

Voltage Drop Under Load

Discusses why voltage drops significantly when the generator is connected to a load.

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