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Kohler 13.5EFKOZD - User Manual

Kohler 13.5EFKOZD
360 pages
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Marine Generator Sets
Models:
13- 40EKOZD
11- 35EFKOZD
Controller:
Decision-Makerr 3500
TP-6953 7/19f
Service

Other manuals for Kohler 13.5EFKOZD

Questions and Answers

  • C
    cookpeterAug 18, 2025
    What to do if my Kohler 13.5EFKOZD bus is considered to be live?
    • E
      Emma ColemanAug 18, 2025
      Check the bus for any residual voltage, which can sometimes be induced by large transformers or motors. If residual voltage is present, you might need to adjust the Dead Bus Threshold to accommodate it.
  • D
    deborah29Aug 20, 2025
    What to do if my Kohler Portable Generator breaker is not charged?
    • V
      vfieldsAug 21, 2025
      Verify that the motor operator is receiving voltage at the appropriate contacts, allowing it to wind the spring.
  • T
    Tracy SmithAug 23, 2025
    What to do if my Kohler 13.5EFKOZD Portable Generator bus sensing is not connected?
    • P
      patelericaAug 23, 2025
      Verify that the bus sensing wiring is connected to the load side of the motor-operated breaker for this generator.
  • M
    mmercerAug 26, 2025
    How to fix intermittent connection in PGEN wiring in Kohler 13.5EFKOZD?
    • S
      Sharon GonzalezAug 26, 2025
      Confirm that there are no loose wiring connections or “whiskers” at the PGEN terminal blocks. Using “Fork”, “ring”, or “crow’s feet” connectors for terminal block connections is preferable.
  • G
    Gerald LangAug 27, 2025
    How to fix CB trip relay wired as normally open in Kohler 13.5EFKOZD Portable Generator?
    • N
      Norman OwensAug 27, 2025
      Check that the CB trip relay is wired to hold a trip on the breaker when the relay is not energized.
  • L
    leslie29Aug 30, 2025
    How to resolve PGEN wiring not connected correctly in Kohler Portable Generator?
    • C
      Cassandra SmithAug 30, 2025
      Check the wiring. All PGEN + connections should be connected with daisy-chain wire (Belden #9841 or equivalent). Make sure terminations are at the end of the network and that there are no unintentional or loose connections.
  • F
    fwhitakerSep 1, 2025
    How to resolve short circuit in communication wiring in Kohler 13.5EFKOZD?
    • K
      Kim SandersSep 1, 2025
      In Controller Config --> Communication Setup, verify the PGEN Node ID is less than 16. If it is not, check the PGEN wiring for short circuits. Otherwise, further troubleshooting is needed.
  • N
    Nicole RoachSep 3, 2025
    How to resolve close is not applied to the circuit breaker in Kohler 13.5EFKOZD Portable Generator?
    • C
      calvincollinsSep 3, 2025
      Check the wiring between the generator controller and the circuit breaker close coil. Also, check the close coil to ensure it is not defective.
  • M
    morenorichardSep 5, 2025
    How to resolve wiring to power is not complete in Kohler 13.5EFKOZD Portable Generator?
    • J
      Jennifer WhiteSep 5, 2025
      Connect the supply to the CB close relay to either 24V from wire #70 or an external 24VDC supply (with battery storage).
  • J
    James MooreSep 8, 2025
    How to resolve breaker status feedback is not valid, no bus sensing in Kohler 13.5EFKOZD Portable Generator?
    • J
      Jessica ShermanSep 8, 2025
      Verify the wiring on the circuit breaker to ensure it is connected correctly. Verify bus wiring for all nodes. Verify the generator output is connected to the line side of the generator breaker.

Summary

Section 1 Specifications

1.2 Engine

Provides detailed specifications for the engine, including type, bore, stroke, and capacity.

1.16 Controller Identification and Features

Identifies and lists features of the Decision-Makerr 3500 controller.

1.17 Decision-Makerr 3500 with Integral Voltage Regulator

Describes the Decision-Makerr 3500 controller with an integrated voltage regulator.

Section 2 Operation

2.1 Prestart Checklist

Lists essential checks to perform before starting the generator set to ensure satisfactory operation.

2.6 Controller Operation

Explains the different modes of operation for the generator set controller.

2.6.5 System Fault Warning Lamp

Describes the yellow FAULT lamp and alarm horn for warning faults that do not shut down the generator.

2.6.6 System Fault Shutdown Lamp

Explains the red FAULT lamp, alarm horn, and shutdown for critical fault conditions.

2.8 Monitoring and Programming Setup

Explains how to access controller data via digital display or PC.

Section 7 Troubleshooting

7.4 General Troubleshooting Chart

Groups generator set faults, probable causes, and recommended actions.

7.6 Paralleling Troubleshooting-When Breaker Does Not Close to Bus

Troubleshooting steps for when the breaker fails to close to the bus.

7.9 Troubleshooting-Protective Relays

Troubleshooting guide for various protective relays like reverse power and overvoltage.

7.10 Troubleshooting-Voltage Regulator

Troubleshooting steps for issues related to the voltage regulator.

Section 8 Decision-Makerr 3500 Controller

8.6 Controller Service Replacement Kit GM92086

Details the controller service replacement kit and its installation procedure.

Section 9 Component Testing and Adjustment

Section 10 Alternator Component Testing and Adjustment

10.6 Voltage Regulator

Explains how the controller provides voltage regulation and the role of the activator board.

Section 11 Alternator Component Testing and Adjustment

11.2 Alternator Troubleshooting

Guides for troubleshooting alternator output conditions like no voltage, overvoltage, and fluctuating voltage.

Section 12 Paralleling System Information

12.4.4 Synchronizing

Describes the process of matching generator output to the paralleling bus.

12.4.6 Real Power Control

Details how real power output is controlled and shared.

12.4.7 Reactive Power Control

Explains how reactive power output is controlled.

Section 13 Generator Management Information

Section 14 Load Management

Section 15 Alternator Disassembly;Reassembly

Section 17 Wiring Diagrams

Kohler 13.5EFKOZD Specifications

General IconGeneral
Model13.5EFKOZD
TypePortable Generator
Fuel TypeGasoline
AC Output120/240 V
Starting Watts13500 W
Running Watts12000 W
Starting SystemElectric Start
Run Time at 50% Load10 hours
Maximum Output13500 watts
Rated Output12 kW
Outlet Types1x 120/240V 30A, 1x 120/240V 50A

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