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Kohler
Portable Generator
12RES
Kohler 12RES User Manual
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Operation
and
Installation
Residential/Commercial
Generator
Sets
Models:
8.5RES
12RES
Controller:
Advanced
Digital
Control
KOHLERo
POWER
SYSTEMS
m
POWER
SYSJEMS
NATIONALLY
REGISTERED
TP-6195
1/04
2
Table of Contents
Product Identification
2
Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
Service Assistance
12
Section I Specifications and Features
13
Specifications
13
Generator
13
Engine
13
Advanced Digital Control
13
Service Views
14
Section 2 Operation
15
Prestart Checklist
15
Exercising the Generator Set
15
Generator Set Operation
15
Controls and Indicators
16
Starting the Generator Set
16
Stopping the Generator Set
16
Fault Shutdowns
17
ADC Fault Shutdown Codes
17
Resetting the Controller after a Fault Shutdown
18
Continuous Power Mode
18
Circuit Protection
19
Line Circuit Breaker
19
Fuses
19
Battery Charger
19
Battery Charger Operation
20
Section 3 Scheduled
21
Maintenance
21
Routine Maintenance
21
Service Schedule
21
Lubrication System
23
Low Oil Pressure Shutdown
23
Oil Check
23
Engine Oil Recommendation
23
Oil Change Procedure
23
Spark Plugs
24
Air Cleaner Element and Precleaner
24
Precleaner Service
24
Paper Element Service
24
Cooling System
25
Exhaust System
26
Battery
26
Cleaning the Battery
27
Checking Battery Electrolyte Level
27
Checking Electrolyte Specific Gravity
28
Battery Charger
29
3.10 Storage Procedure
29
Lubricating System
29
Fuel System
29
Cylinder Lubrication
29
Exterior Preparation
29
Battery
30
Section 4 Troubleshooting
31
Introduction
31
Generator Set Troubleshooting
31
Fault Codes
32
Controller Troubleshooting
32
Battery Charger Troubleshooting
32
Section 5 Wiring Diagrams
33
Specification Numbers
33
Controller Wiring Diagram Reference
33
Section 6 Installation
37
General
37
Weight
37
Generator Set Inspection
37
Mounting
37
Exhaust Requirements
37
Air Requirements
39
Power Supply
39
Fuel System
39
Fuel Supply
39
Fuel Pipe Size
40
Fuel Conversion
40
Electrical Connections
43
AC Load Lead Connections
43
Remote Start Connection (Optional)
44
Continuous Power Mode Jumper
44
Battery
45
Battery Charger
46
6.10 Accessories
47
Common Fault and Run Relay Board
47
Carburetor Heater
48
Controller Configuration
49
System Configuration
49
Advanced Configuration Mode
49
Prestart Installation Check
49
Warranty Registration
49
Appendix A Abbreviations
51
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Kohler 12RES Specifications
General
Voltage
120/240 V
Frequency
60 Hz
Power Output
12, 000 watts
Phase
Single
Starting System
Automatic
Transfer Switch
Optional
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