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Kohler 12RESM1 User Manual

Kohler 12RESM1
48 pages
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Residential/Commercial Generator Sets
Models:
12RESM1
12/17/18RESL
12/17/18RESNT
12/18RESHD
Controller:
DC-RET Digital Control
TP-6517 4/09c
Operation

Table of Contents

Other manuals for Kohler 12RESM1

Questions and Answers:

Kohler 12RESM1 Specifications

General IconGeneral
Generator TypePortable
Fuel TypeGasoline, Natural Gas, Propane
Voltage120/240V
Frequency60 Hz
PhaseSingle
Engine Displacement725 cc
Starting SystemElectric
Transfer Switch ReadyYes
Power Output12000 Watts
Rated AC Output (Gasoline)12, 000 watts
EngineKohler
Warranty3 years

Summary

Operation

Residential/Commercial Generator Sets

Overview of generator sets for residential and commercial applications.

Product Identification Information

Generator Set Identification Numbers

Recording product identification numbers from the generator set nameplate.

Controller Identification

Recording controller description from manuals or spec sheets.

Engine Identification

Recording product identification from the engine nameplate.

Safety Precautions and Instructions

Accidental Starting and Battery Hazards

Precautions for accidental starting, battery acid, and explosion risks.

Fuel and Exhaust System Hazards

Safety information regarding fuel systems, fires, carbon monoxide, and exhaust.

Electrical, Noise, and Mechanical Hazards

Precautions for voltage, noise, moving parts, and heavy equipment hazards.

Hot Parts Warning

Caution regarding hot engine and exhaust system components.

Introduction

Nameplate Information

Details on generator set nameplate and its importance for identification.

Emission Compliance for 12 kW Models

Information on emission standards and compliance periods for 12 kW models.

Emission Compliance for 17/18 kW Models

Details on emission standards for 17/18 kW generator sets.

Service Assistance

Section 1 Features

Specifications

Information regarding generator set specification sheets and manuals.

Generator System

Details on the generator's PowerBoostâ„¢ voltage regulation system.

Engine Details

Information on the four-cycle, twin cylinder, air-cooled Kohler® engine.

Advanced Digital Control

Features of the Kohler® DC-RET Digital Control system.

Generator Set Components

Identification of major components of the 12 kW generator set.

Section 2 Operation

Prestart Checklist

Checks and inspections to ensure satisfactory operation before startup.

DC-RET Controller Overview

Description of the DC-RET controller, including display and master switch.

Controller Power and Modes

Information on controller power sources, standby, and sleep modes.

Generator Set Operation Procedures

Procedures for starting, stopping, and exercising the generator set.

Faults and Warnings

Information on fault codes, shutdowns, warnings, and resetting procedures.

Battery Charger Operation

Details on the 6-amp float/equalize battery charger and its operation.

Section 3 Scheduled Maintenance, 12 kW Models

Routine Maintenance

Guidelines for scheduling routine maintenance based on runtime hours and intervals.

Service Schedule

Schedule of maintenance tasks for 12 kW models, including frequency and procedure.

Lubrication System Maintenance

Procedures for checking, changing oil, and servicing the oil cooler.

Spark Plugs

Instructions for checking, adjusting, and replacing spark plugs.

Air Cleaner Service

Procedures for servicing the air cleaner element and precleaner.

Cooling System Maintenance

Ensuring clean and unobstructed cooling air inlets and outlets.

Exhaust System Inspection

Periodic inspection of exhaust system components for leaks and corrosion.

Battery Maintenance

General information and maintenance for the 12-volt engine electrical system battery.

Battery Charger Maintenance

Periodic tightening of connections for the battery charger.

Circuit Protection

Information on line circuit breakers and fuses for protection.

Storage Procedure

Steps for preparing the generator set for extended storage.

Section 4 Scheduled Maintenance, 17/18 kW Models

Routine Maintenance

Guidelines for scheduling routine maintenance for 17/18 kW models.

Service Schedule

Schedule of maintenance tasks for 17/18 kW models, including frequency and procedure.

Lubrication System Maintenance

Procedures for checking, changing oil, and servicing the oil cooler for 17/18 kW models.

Spark Plugs

Instructions for checking, adjusting, and replacing spark plugs for 17/18 kW models.

Air Cleaner Service

Procedures for servicing the air cleaner element for 17/18 kW models.

Cooling System Maintenance

Ensuring clean and unobstructed cooling air inlets and outlets for 17/18 kW models.

Exhaust System Inspection

Periodic inspection of exhaust system components for 17/18 kW models.

Battery Maintenance

General information and maintenance for the battery in 17/18 kW models.

Battery Charger Maintenance

Periodic tightening of connections for the battery charger in 17/18 kW models.

Circuit Protection

Information on line circuit breakers and fuses for 17/18 kW models.

Storage Procedure

Steps for preparing the 17/18 kW generator set for extended storage.

Section 5 Troubleshooting

Introduction to Troubleshooting

Guidance on diagnosing and correcting common generator set problems.

Controller Troubleshooting

Diagnostic and repair information for the DC-RET controller.

Generator Set Troubleshooting

Troubleshooting charts for common generator set problems and causes.

Battery Charger Troubleshooting

Troubleshooting common issues with the battery charger using LED indicators.

Appendix A Abbreviations

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