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Kohler 15RES User Manual

Kohler 15RES
36 pages
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Residential Generator Sets
Models:
15RES
30RES
Controller:
Advanced Digital Control (ADC 2100)
TP-6344 4/09c
Operation

Questions and Answers:

Kohler 15RES Specifications

General IconGeneral
TypePortable Generator
Power Output15 kW
Fuel TypePropane / Natural Gas
Starting SystemElectric Start
Voltage120/240V
Engine Displacement999 cc
Frequency60 Hz
PhaseSingle Phase
Rated AC Power (Propane)15 kW
EngineKohler

Summary

Product Identification Information

Safety Precautions and Instructions

Accidental Starting

Procedures and warnings to prevent unintentional generator set startup and accidental starts.

Battery

Hazards related to battery acid and explosion risks, including safety measures.

Engine Backfire/Flash Fire

Exhaust System

Fuel System

Hazardous Noise

Hazardous Voltage/ Moving Parts

Grounding Electrical Equipment

Importance of proper grounding to prevent electrocution and ensure safety.

Disconnecting the Electrical Load

Procedure to safely disconnect the generator set from its load before servicing.

Welding on the Generator Set

Precautions and steps to prevent equipment damage when welding.

Installing the Battery Charger

Safety guidelines for grounding and installing a battery charger to prevent shock.

Heavy Equipment

Unbalanced Weight

Risks of improper lifting and correct methods using lifting bars.

Hot Parts

Hot Coolant and Steam

Hazards of hot coolant and steam, and precautions before opening the pressure cap.

Hot Engine and Exhaust System

Warnings about hot engine and exhaust components and avoiding contact.

Servicing the Alternator

Caution regarding hot alternator parts and potential burns.

Servicing the Exhaust System

Warning about touching hot engine parts during exhaust system service.

Notice

Canadian Installations

Specific requirement for Canadian installations regarding transfer switches.

Electrostatic Discharge Damage

Measures to prevent ESD damage to electronic circuit boards using grounding straps.

Introduction

List of Related Literature

Identifies available literature for generator sets, including manuals and catalogs.

Service Assistance

Section 1 Service Views

Section 2 Operation

Operating Area

Guidelines for safe placement and clearance around the generator set.

Prestart Checklist

Pre-operation checks and inspections required for satisfactory generator set performance.

Advanced Digital Control Operation

Controls and Indicators

Description of the user interface, controls, and indicators on the ADC 2100 controller.

Local Operation

Starting

Procedure for starting the generator set manually using the master switch.

Stopping

Procedure for stopping the generator set manually after a cool-down period.

Automatic Operation

Automatic Starting

How the generator set starts automatically via ATS or remote switch.

Automatic Stopping

How the generator set stops automatically via ATS or remote switch.

Fault Warnings and Shutdowns

Fault Warnings

Fault codes that display warnings but do not shut down the generator.

Fault Shutdowns

Conditions that cause the generator set to shut down automatically.

Resetting Controller After a Fault Shutdown

Controller Power Down

Section 3 Scheduled Maintenance

General Maintenance

Overview of essential maintenance practices and safety precautions.

Service Schedule

Maintenance and Service Parts

Lubrication System

Oil Specifications

Recommended oil types and viscosity grades for different ambient temperatures.

Oil Check

Procedure for checking the engine oil level and maintaining it within the correct range.

Optional Oil Makeup/Low Level Shutdown Kit

Information on checking oil levels with optional kits.

Oil Additions

Guidance on adding oil between scheduled changes.

Oil and Filter Change

Procedure for changing the engine oil and oil filter.

Gaseous Fuel System

Air Cleaner

Air Cleaner Service Procedure

Detailed steps for inspecting, cleaning, or replacing the air cleaner element.

Exhaust System

Cooling System

Checking and Filling Coolant

Procedure for checking and adding coolant to maintain proper engine temperature.

Draining Cooling System

Steps for safely draining the generator set's cooling system.

Filling Cooling System

Procedure for refilling the cooling system with the correct coolant mixture.

Flushing and Cleaning

Steps for flushing and cleaning the cooling system at specified intervals.

Pressure Cap

Information on the function and rating of the pressure cap.

Battery

Ignition System

Spark Plug Service Procedure

Detailed steps for removing, inspecting, gapping, and reinstalling spark plugs.

Belt Check

Belt Tensioning Procedure

Steps for checking and adjusting alternator/fan belt tension.

Storage Procedure

Section 4 Troubleshooting

Introduction

Guidance on using troubleshooting charts to diagnose and correct common problems.

Fault Codes

Explanation of how fault codes aid in troubleshooting generator set issues.

Circuit Protection

Information on circuit breakers and fuses for generator set protection.

Fuses

Location, function, and replacement part numbers for generator set fuses.

Generator Set Troubleshooting

Controller Troubleshooting

Appendix A Abbreviations

Related product manuals