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Kohler 13EFOZ Service Manual

Kohler 13EFOZ
76 pages
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Marine Generator Sets
Models:
13EOZ/11EFOZ
14EOZ/11.5EFOZ
15.5EOZ/13EFOZ
20EOZ/16EFOZ
20EOZ/17.5EFOZ
23EOZ/19EFOZ
24EOZ/20EFOZ
TP-6071 3/00
Service

Table of Contents

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Kohler 13EFOZ Specifications

General IconGeneral
Model13EFOZ
TypePortable Generator
AC Maximum Output (Watts)13000
Fuel TypeGasoline
Starting SystemElectric Start
AC Output120/240V
DC Output12V
Engine Type4-Cycle, OHV, Air-Cooled

Summary

Safety Precautions and Instructions

Accidental Starting and Battery Hazards

Covers risks of unintended start-up and battery acid/gas, including safety procedures.

Fire and Exhaust Hazards

Details fire risks from fuel/sparks and carbon monoxide poisoning from exhaust.

Noise, Voltage, and Hot Part Hazards

Warns about noise, electrical shock, and hot component dangers during operation.

Moving Parts and Heavy Equipment Safety

Addresses risks from rotating parts and safe lifting procedures for equipment.

Introduction

Service and Support Information

Provides contact details for sales, service, and product information.

Manual Scope and Usage

Explains what the manual covers and how to use it for effective operation.

Generator Specifications

General Model Coverage

Lists generator models covered by the manual and their specifications.

Engine Details

Specifics on engine manufacturer, cylinders, bore, displacement, and oil.

Fuel System Specifications

Covers fuel recommendations, pump pressure, and inlet types.

Cooling System Specifications

Details coolant type, capacity, thermostat, and pressure ratings.

Generator Electrical Data (4 & 12 Lead)

Provides exciter field, stator resistance, and output voltage specifications.

Service Views and Component Identification

Illustrates typical service views with component identification for reference.

Scheduled Maintenance

General Maintenance Guidelines

Instructions for scheduling maintenance and general operational notes.

Lubrication System Service

Details engine oil selection based on SAE grade and API classification.

Intake and Exhaust System Maintenance

Covers air silencer cleaning, exhaust inspection, mixing elbow, and turbocharger.

Fuel System Service

Fuel System Configuration

Explains typical fuel tank arrangements and availability with low fuel.

Fuel Filter and Bleeding Procedures

Provides instructions for filter replacement and fuel system air removal.

Fuel Pump and Governor Checks

Details procedures for testing the fuel pump and adjusting the governor.

Cooling System Service

Cooling System Components Overview

Describes the heat exchanger cooling system components.

Coolant Level and System Flushing

Instructions for checking, filling, and cleaning the cooling system.

Seawater Pump Impeller Service

Guides on inspecting and replacing the seawater pump impeller.

Siphon Break Inspection

Details the procedure to inspect the siphon break system.

Controller Troubleshooting

Controller Identification and Operation

Identifies internal components and describes sequence of operation.

Engine Safety Shutdowns

Covers Low Oil Pressure, High Water/Exhaust Temperature, and Overspeed shutdowns.

Controller Circuit Board Diagnosis

Explains testing of controller board components and LED indicators.

Troubleshooting Flow Charts

Step-by-step diagnostic guides for controller circuit board issues.

Generator Troubleshooting

General Troubleshooting Safety

Emphasizes essential safety rules before performing generator tests.

Output and Voltage Regulator Issues

Diagnosing no/low output and testing the voltage regulator.

Exciter, Rectifier, Rotor, and Stator Tests

Procedures for testing key generator internal components.

Component Testing

Engine/Generator Component Tests

Checking hourmeter, stator windings, switches, and relays with a multimeter.

Remote Start Panel Tests

Guides troubleshooting of remote panel switches, gauges, and senders.

Generator Service: Disassembly and Reassembly

Generator Disassembly Steps

Details the step-by-step procedure for safely disassembling the generator set.

Generator Reassembly Steps

Provides instructions for correctly reassembling the generator set after service.

Wiring Diagrams

Manual Transfer Switch Wiring

Shows wiring diagrams for manual ship-to-shore transfer switches.

Remote Start Panel Wiring Diagrams

Illustrates various remote start panel configurations.

Generator Wiring Diagrams (4 & 12 Lead)

Detailed schematics for 4-lead and 12-lead generator set connections.

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