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Kohler
Portable Generator
18RESNT
Kohler 18RESNT User Manual
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KOHLER
CO.
Kohler,
Wisconsin
53044
Phone
920-457-4441,
Fax
920-459-1646
Kohler
Power
Systems
Asia
Pacific
Headquarters
7
Jurong
Pier
Road
Singapore
619159
Phone
(65)
6264-6422,
Fax
(65)
6264-6455
For
the
nearest
KOHLER
authorized
installation,
service,
and
sales
dealer
in
the
US
and
Canada:
Call
1
-800-544-2444
or
visit
KOHLERPower
.com
E
2008,
2009,
2015,
2017
by
Kohler
Co.
All
rights
reserved.
TP-6519
8/17c
99
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
7
Introduction
11
List of Related Materials
11
Service Assistance
12
Section 1 Specifications
13
Introduction
13
Controller Specifications
13
Engine Service
13
Engine Specifications
13
Alternator Specifications
14
Torque Specifications
14
Service Views
15
Section 2 Scheduled Maintenance
17
Service Schedule
17
Lubrication System
19
Low Oil Pressure Shutdown
19
Oil Check
19
Engine Oil Recommendation
19
Oil Change Procedure
19
Oil Cooler
20
Spark Plugs
20
Air Cleaner Service
21
Cooling System
21
Stepper Motor Coupling
22
Exhaust System
22
Battery
22
Battery Charger
23
Storage Procedure
24
Lubricating System
24
Fuel System
24
Cylinder Lubrication
24
Exterior Preparation
24
Battery
24
Section 3 Troubleshooting
25
Introduction
25
Initial Checks
25
Troubleshooting Chart
25
Controller Troubleshooting
33
Section 4 Controller
35
Introduction
35
Controls and Display
36
Master Switch
36
LED Display
36
Keypad
37
Sequence of Operation
38
Starting Sequence, Master Switch Moved to RUN
38
Starting Sequence, Remote Start
38
Running Sequence
38
Stopping Sequence, Master Switch Moved to OFF/RESET
38
Stopping Sequence, Remote Stop
38
Standby Mode
38
Sleep Mode
38
Faults
39
Warnings
39
Shutdowns
39
Controller Configuration and Adjustment, ADC-RES
41
Controller Configuration
41
Controller Time out
41
Controller Application Program Version Number
41
Voltage and Frequency Adjustments
41
Controller Relays
41
Optional Relay Board
42
Silicon Controlled Rectifier Module
44
Controller Replacement
45
Section 5 Component Testing and Adjustment
49
Theory of Operation
49
Separate Excitation
49
Stator
51
Main Field (Rotor)
53
Rotor Continuity and Resistance Tests
53
Slip Rings
54
Brushes
54
Voltage Connections
55
Voltage Connections, Single-Phase Models
55
Voltage Connections, 3-Phase Models
55
Voltage Regulation
55
Voltage Adjustment (ADC-RES Only)
55
Voltage Adjustment Procedure
56
Volts Per Hertz (Hz) Adjustments (Droop)
57
Governor System
61
Operation
61
Initial Checks and Operation Test
61
Hunting/Surging
61
Governor System/Magnetic Pickup Operation Test
62
Frequency Adjustment
65
Fault Shutdown Tests
66
Controller Fault Shutdown Functions
66
Fault Shutdown Switches
67
Generator Set Master Switch
68
Fuel Systems
68
Fuel Solenoid Valve
68
Fuel Regulators
69
Fuel Conversion
70
Digital Spark Advance Ignition (DSAI) Timing
71
Circuit Protection
71
Line Circuit Breaker
71
Fuses
71
Starter Relay
71
Continuity Checks
72
Section 6 Disassembly/Reassembly
73
Initial Steps
73
Disassembly
74
Reassembly
79
Section 7 Wiring Diagrams
85
Appendix A Abbreviations
91
Appendix B Common Hardware Application Guidelines
93
Appendix C General Torque Specifications
94
Appendix D Common Hardware Identification
95
Appendix E Common Hardware List
96
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Kohler 18RESNT Specifications
General
Brand
Kohler
Model
18RESNT
Category
Portable Generator
Language
English
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