8.34
Section 8
Electrical System and Components
7. Install the backup washer, followed by the rubber
grommet, into the matching recess of the drive
end cap. The molded recesses in the grommet
should be “out”, matching and aligned with those
in the end cap. See Figure 8-57.
Figure 8-57. Installing Backup Washer and
Grommet.
8. Install the frame, with the small notch forward,
onto the armature and drive end cap. Align the
notch with the corresponding section in the
rubber grommet. Install the drain tube in rear
cutout, if it was removed previously. See Figure
8-58.
Figure 8-58. Installing Frame and Drain Tube.
9. Install the fl at thrust washer onto the commutator
end of the armature shaft. See Figure 8-59.
Figure 8-59. Installing Thrust Washer.
10. Starter reassembly when replacing the Brushes/
Brush Holder Assembly:
a. Hold the starter assembly vertically on the
end housing, and carefully position the
assembled brush holder assembly, with the
supplied protective tube, against the end of
the commutator/ armature. The mounting
screw holes in the metal clips must be “up/
out.” Slide the brush holder assembly down
into place around the commutator, and
install the positive brush lead grommet in the
cutout of the frame. See Figure 8-60. Save
the protective tube, it may be used for future
servicing.
Figure 8-60. Installing Brush Holder Assembly
With Supplied Tube.
Starter reassembly when not replacing the Brushes/
Brush Holder Assembly:
a. Carefully unhook the retaining caps from over
each of the brush assemblies. Do not lose the
springs.
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