8.35
Section 8
Electrical System and Components
8
Figure 8-61. Removing Retaining Caps.
b. Position each of the brushes back in their
slots so they are fl ush with the I.D. of
the brush holder assembly. Insert Brush
Installation Tool No. KO3226-1 (w/extension),
or use the tube described above from a prior
brush installation, through the brush holder
assembly, so the holes in the metal mounting
clips are “up/out.”
c. Install the brush springs and snap on the four
retainer caps. See Figure 8-62.
Figure 8-62. Brush Installation Tool with
Extension.
d. Hold the starter assembly vertically on the
end housing, and carefully place the tool
(w/extension) and assembled original brush
holder assembly onto the end of the armature
shaft. Slide the brush holder assembly down
into place around the commutator, install the
positive brush lead grommet in the cutout of
the frame. See Figure 8-63.
Figure 8-63. Installing Brush Holder Assembly
Using Tool with Extension.
11. Install the end cap onto armature and frame,
aligning the thin raised rib in the end cap with the
corresponding slot in the grommet of the positive
brush lead.
12. Install the two thru bolts, and the two brush
holder mounting screws. Torque the thru bolts
to 5.6-9.0 N·m (49-79 in. lb.). Torque the
brush holder mounting screws to 2.5-3.3 N·m
(22-29 in. lb.). See Figures 8-64 and 8-65.
Figure 8-64. Torquing Thru Bolts.
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