7.12
Section 7
Electrical System and Components
Brush Replacement
The brushes and springs are serviced as a set (4).
Use Kohler Brush and Spring Kit, if replacement is
necessary.
1. Perform steps 1-5 in Starter Disassembly.
2. Remove the two screws securing the brush
holder assembly to the end cap (plate). Note the
orientation for reassembly later. See Figure 7-22.
Discard the old brush holder assembly.
Starter Service
Clean the drive lever and armature sha . Apply
Kohler electric starter drive lubricant (see Section 2)
(Versilube G322L or Mobil Temp SHC 32) to the lever
and sha . Clean and check the other starter parts for
wear or damage as required.
Starter Reassembly
1. Apply drive lubricant (see Section 2) to the
armature sha splines. Install the drive pinion
onto the armature sha .
2. Install and assemble the stop collar/retainer
assembly. See Figure 7-24.
a. Install the stop collar down onto the armature
sha with the counter bore (recess) up.
b. Install a new retainer in the larger (rear)
groove of the armature sha . Squeeze with a
pliers to compress it in the groove.
c. Slide the stop collar up and lock it into place,
so the recess surrounds the retainer in the
groove. If necessary, rotate the pinion outward
on the armature splines against the retainer to
help seat the collar around the retainer.
Figure 7-24. Installing Stop Collar and Retainer.
NOTE: Always use a new retainer. Do not reuse old
retainers, which have been removed.
Figure 7-22. Removing Brush Holder.
3. Clean the component parts as required.
4. The new brushes and springs come preassembled
in a brush holder with a protective sleeve that
will also serve as an installation tool. See Figure
7-23.
Figure 7-23. Service Brush Kit.
5. Perform Steps 10-13 in the Starter Reassembly
sequence. Installation must be done a er the
armature, drive lever, and frame are installed, if
the starter has been disassembled.
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