10.11
Section 10
Reassembly
10
3. Install new plugs and torque to 24.4-29.8 N·m
(18-22 . lb.). See Figure 10-38.
Figure 10-37. Using Spanner Wrench to Lift Rocker
Arm Over Push Rod.
5. Repeat the above steps for the remaining
cylinder. Do not interchange parts from the
cylinder heads.
6. Rotate the cranksha to check for free operation
of the valve train. Check the clearance between
the valve spring coils at full li . Minimum
allowable clearance is 0.25 mm (0.010 in.).
Check Assembly
Important: Rotate the cranksha a minimum of two
revolutions to check longblock assembly and overall
proper operation.
Install Spark Plugs
1. Use new Champion
®
(or equivalent) spark plugs.
2. Set the gap at 0.76 mm (0.030 in.).
Figure 10-36. Torquing Rocker Arm Screws.
4. Use a spanner wrench or rocker arm li ing tool
(see Section 2), to li the rocker arms and position
the push rods underneath. See Figure 10-37.
Figure 10-38. Installing Spark Plugs.
Install Intake Manifold
1. Install the intake manifold and new gaskets, with
wiring harness a ached, to the cylinder heads.
Slide any wiring harness clips onto the
appropriate bolts before installing. Make sure the
gaskets are in the proper orientation. See Figures
10-39, and 10-40. Using the sequence shown in
Figure 10-41, torque the four screws in two
stages, fi rst to 7.8 N·m (69 in. lb.), then to
10.5 N·m (93 in. lb.).
Figure 10-39. Installing Intake Manifold Gaskets.
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