1.9
Section 1
Safety and General Information
1
Running Clearance .....................................................................................................0.025/0.105 mm (0.001/0.004 in.)
Bore I.D.
New .......................................................................................................................20.000/20.025 mm (0.7874/0.7884 in.)
Max. Wear Limit ..................................................................................................20.038 mm (0.7889 in.)
Camsha Bearing Surface O.D.
New .......................................................................................................................19.920/19.975 mm (0.7843/0.7864 in.)
Max. Wear Limit ..................................................................................................19.914 mm (0.7840 in.)
Connecting Rod
Cap Fastener Torque (torque in increments) .........................................................11.6 N·m (103 in. lb.)
Connecting Rod-to-Crankpin Running Clearance @ 21°C (70°F)
New .......................................................................................................................0.043/0.073 mm (0.0017/0.0029 in.)
Max. Wear Limit ..................................................................................................0.088 mm (0.0035 in.)
Connecting Rod-to-Crankpin Side Clearance ........................................................0.26/0.63 mm (0.0102/0.0248 in.)
Connecting Rod-to-Piston Pin Running Clearance @ 21°C (70°F) ......................0.015/0.028 mm (0.0006/0.0011 in.)
Connecting Rod Piston Pin End I.D. @ 21°C (70°F)
New .......................................................................................................................17.015/17.023 mm (0.6699/0.6702 in.)
Max. Wear Limit ..................................................................................................17.036 mm (0.6707 in.)
Crankcase
Governor Cross Sha Bore I.D.
New .......................................................................................................................8.025/8.075 mm (0.3159/0.3179 in.)
Max. Wear Limit ..................................................................................................8.088 mm (0.3184 in.)
Breather Cover Fastener Torque ..............................................................................11.3 N·m (100 in. lb.) into new holes
7.3 N·m (65 in. lb.) into used holes
Oil Temperature Sensor Torque ...............................................................................7.3 N·m (65 in. lb.)
Oil Drain Plug Torque ..............................................................................................13.6 N·m (10 . lb.)
Oil Pan
Oil Pan Fastener Torque ............................................................................................25.6 N·m (227 in. lb.)
Crankshaft
End Play (Free) ...........................................................................................................0.025/0.635 mm (0.001/0.025 in.)
Cranksha Bore (In Crankcase)
New .......................................................................................................................40.972/40.997 mm (1.6131/1.6141 in.)
Max. Wear Limit ..................................................................................................41.011 mm (1.6146 in.)
Cranksha to Sleeve Bearing (Oil Pan)
Running Clearance - New .................................................................................0.03/0.12 mm (0.001/0.005 in.)
Cranksha Bore (Oil Pan) - New .............................................................................40.974/41.000 mm (1.6131/1.6141 in.)
Cranksha Bore (Oil Pan)-to-Cranksha
Running Clearance - New .................................................................................0.039/0.087 mm (0.0015/0.0034 in.)
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