1.11
Section 1
Safety and General Information
1
Governor
Governor Cross Sha -to-Crankcase Running Clearance ....................................0.025/0.126 mm (0.0009/0.0049 in.)
Governor Cross Sha O.D.
New .......................................................................................................................7.949/8.000 mm (0.3129/0.3149 in.)
Max. Wear Limit ..................................................................................................7.936 mm (0.3124 in.)
Governor Gear Sha -to-Governor
Gear Running Clearance ....................................................................................0.090/0.160 mm (0.0035/0.0063 in.)
Governor Gear Sha O.D.
New .......................................................................................................................5.990/6.000 mm (0.2358/0.2362 in.)
Max. Wear Limit ..................................................................................................5.977 mm (0.2353 in.)
Governor Lever Nut Torque .....................................................................................7.1 N·m (63 in. lb.)
Ignition
Spark Plug Type (Champion
®
or Equivalent) ........................................................RC12YC, XC12YC, or Platinum 3071
Spark Plug Gap ...........................................................................................................0.76 mm (0.030 in.)
Spark Plug Torque......................................................................................................24.4-29.8 N·m (18-22 . lb.)
Ignition Coil Fastener Torque ...................................................................................10.2 N·m (90 in. lb.)
Cranksha Position Sensor Screw Torque ..............................................................6.2 N·m (55 in. lb.)
Cranksha Position Sensor Bracket Screw Torque ...............................................7.3 N·m (65 in. lb.)
Cranksha Position Sensor Air Gap ........................................................................0.2-0.7 mm (0.008-0.027 in.)
Electronic Control Unit Screw Torque ....................................................................6.2 N·m (55 in. lb.)
Intake Manifold
Intake Manifold Mounting Fastener Torque
Torque in Two Stages .........................................................................................fi rst to 7.8 N·m (69 in. lb.)
fi nally to 10.5 N·m (93 in. lb.)
Fuel Injector Cap Fastener Torque ...........................................................................7.3 N·m (65 in. lb.)
Manifold Absolute Pressure (MAP) Sensor Fastener Torque ..............................7.3 N·m (65 in. lb.)
Bracket for Heavy-Duty Air Cleaner to Intake Manifold .....................................9.9 N·m (88 in. lb.)
Air Cleaner to Thro le Body Fastener Nut Torque ...............................................8.2 N·m (73 in. lb.)
Muffl er
Muffl er Retaining Nuts Torque ................................................................................27.8 N·m (246 in. lb.)
Oxygen Sensor Torque ..............................................................................................50.1 N·m (37 . lb.)
Oil Filter
Oil Filter Torque .........................................................................................................refer to fi lter for instructions
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