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Kohler Curtis AC F6-A User Manual

Kohler Curtis AC F6-A
277 pages
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Read Instructions Carefully!
Specications are subject to change without notice.
© 2022 Curtis Instruments, Inc. ® Curtis is a registered trademark of Curtis Instruments, Inc.
© The design and appearance of the products depicted herein are the copyright of Curtis Instruments, Inc. 53240, Rev A April 2022
Curtis Instruments, Inc.
200 Kisco Avenue
Mt. Kisco, NY 10549
www.curtisinstruments.com
Manual
F Series Motor Controller
For Controllers: AC F4-A Model, AC F6-A Model
AC F2-A Model
» Software Device Profile: 4.5.0.0 «

Table of Contents

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Kohler Curtis AC F6-A Specifications

General IconGeneral
BrandKohler
ModelCurtis AC F6-A
CategoryController
LanguageEnglish

Summary

1: OVERVIEW

2: INSTALLATION AND WIRING

High Current Connections

Details on connecting high-current terminals (B+, B-, U, V, W) and installation guidelines for safety.

Low Current Connections

Information on connecting logic and low power signals via the AMPSEAL connector, including IP65 rating maintenance.

3: APPLICATION-SPECIFIC FEATURES

Motor Speed Constraints

Defines the maximum motor speed (RPM) constraints, including electrical frequency and encoder limits.

Voltage Limits

Details hardware and parameter-based voltage limits for over/under-voltage protection and vehicle operation.

4: PROGRAMMABLE PARAMETERS

5: SYSTEM MONITOR MENU

Fault History

Information on accessing and clearing the controller's fault history file using diagnostic tools.

6: COMMISSIONING

Initial Setup

Essential steps for setting up the controller parameters and ensuring suitability for the application.

Traction Motor Setup Guide

Steps for setting up ACIM and PMAC motors, including motor type, temperature sensor, and position sensor.

Motor Technology & Position Sensor Type

Guidance on selecting motor technology (ACIM/PMAC) and position sensor type (quadrature, sin/cos, Hall).

Controller Setup Guide

Steps for configuring I/O assignments, outputs, external supplies, and current limits.

Step 22: Setting Motor Feedback Direction

Verifying and setting the motor's direction of rotation and encoder feedback for correct operation.

Step 23: Motor Characterization

Procedure for characterizing ACIM and PMAC motors to optimize performance and ensure safe operation.

Automated ACIM (Motor) Characterization Procedure

Step-by-step guide for automatically characterizing ACIM traction motors with quadrature encoders.

Automated PMAC (Motor) Commissioning Procedure

Instructions for commissioning PMAC motors, including parameter setup and using CIT/TACT tools.

AC Motor Tuning Guide

Guidelines for tuning AC traction motors by adjusting parameters based on control mode selection.

Selecting the Control Mode

Procedure for selecting the correct control mode (Speed Mode Express, Speed Mode, Torque Mode) for tuning.

0 − Speed Mode Express Tuning

Steps for tuning in Speed Mode Express, focusing on Max Speed, Accel/Decel rates, and Kp/Ki adjustments.

1 − Speed Mode Tuning

Detailed tuning steps for Speed Mode, including Kp adjustment, response parameters, and EM Brake setup.

SETTING UP THE HYDRAULIC SYSTEM

Procedures for setting up the hydraulic system, including check of wiring and parameters for lift/lower operations.

7: DIAGNOSTICS AND TROUBLESHOOTING

The Diagnostics Process

Methods for obtaining diagnostics information via status indicator, Curtis Integrated Toolkit, or CAN Emergency Messages.

Troubleshooting Chart Index

An index of fault codes, fault names, CAN index, and corresponding pages for troubleshooting.

Fault Actions

Details the effects of faults and the corresponding action codes (bits) for single and dual motor applications.

Troubleshooting Chart

Comprehensive chart detailing flash codes, fault names, possible causes, set/clear conditions, and fault actions.

8: MAINTENANCE

APPENDIX D

Creating a Project with a new F-Series controller

Procedure for opening the Project Explorer dialog and completing project entries for controller setup.

APPENDIX E

Specifications: Controller

Detailed specifications for AC F6-A, F4-A, and F2-A controllers, including voltage, current, and environmental ratings.

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